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Joerg[_2_] November 23rd 18 12:05 AM

Noise from new Sunrace cassette
 
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/

John B Slocomb November 23rd 18 04:59 AM

Noise from new Sunrace cassette
 
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?


I've had a noise from a front derailer due to the chain rubbing on the
derailer "cage".

news18 November 23rd 18 12:45 PM

Noise from new Sunrace cassette
 
On Fri, 23 Nov 2018 11:59:31 +0700, John B Slocomb wrote:

On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?


I've had a noise from a front derailer due to the chain rubbing on the
derailer "cage".


Sounds like some distortion somewhere under load.
Does something need a clean; both pedal bearings, the bottom bracket, the
chain ring bolts(clean and tighten), etc

The only other sound maker I've come across rarely is chain rubbing on
chain from too much wrap in the rear derauiller or chain rubbing on tyre
from great sag/too little pick up in the rear derauiller but the fact
that is across four cogs is would indicate that it isn't likely.


Sir Ridesalot November 23rd 18 02:52 PM

Noise from new Sunrace cassette
 
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/


Frame Flexing a bit allowing the chain to touch those cogs? That could be why you don't see the chain touching the cogs when the bike is stopped.

Cheers

Joerg[_2_] November 23rd 18 03:59 PM

Noise from new Sunrace cassette
 
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?


I've had a noise from a front derailer due to the chain rubbing on the
derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

--
Regards, Joerg

http://www.analogconsultants.com/

Joerg[_2_] November 23rd 18 04:06 PM

Noise from new Sunrace cassette
 
On 2018-11-23 06:52, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a
new chain and a new rear derailer the road bike can now climb hills
much better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed)
there is a distinct vrrrt .. vrrrt sound when under heavy load.
Maybe from the chain because with a derailer setup it'll never run
100% straight. Hard to say. The noise appears briefly twice per
pedal crank rotation and always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth exit
grinding"? On the 3rd cog from the largest it's really weird
because that has an almost perfect chain line when on the small
chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll
go away over time?

-- Regards, Joerg

http://www.analogconsultants.com/


Frame Flexing a bit allowing the chain to touch those cogs? That
could be why you don't see the chain touching the cogs when the bike
is stopped.


It's a fairly rigid steel frame but this could certainly be a
possibility. I'll have a buddy who is a machinist take a close look
while I step on it full tilt with the brakes applied.

Weird thing is, to test for that I cocked the rear wheel slightly left
(it has long dropout slots with vernier peg screws) and the sound did
not change at all.

If my buddy doesn't see anything skewing I am tempted to just go riding
with that. I guess a 1982 bike is allowed some clunker sounds. At least
then cyclists will hear me coming when I want to pass them :-)

--
Regards, Joerg

http://www.analogconsultants.com/

Sir Ridesalot November 23rd 18 04:07 PM

Noise from new Sunrace cassette
 
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?


I've had a noise from a front derailer due to the chain rubbing on the
derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

--
Regards, Joerg

http://www.analogconsultants.com/


You've checked that whilst riding? I find it interesting that the noise ONLY happens on the power stroke.

Cheers

Joerg[_2_] November 23rd 18 05:29 PM

Noise from new Sunrace cassette
 
On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog),
a new chain and a new rear derailer the road bike can now climb
hills much better. 40T as biggest cog versus 32T before.
Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when under
heavy load. Maybe from the chain because with a derailer setup
it'll never run 100% straight. Hard to say. The noise appears
briefly twice per pedal crank rotation and always on the power
strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth
exit grinding"? On the 3rd cog from the largest it's really
weird because that has an almost perfect chain line when on the
small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe
it'll go away over time?

I've had a noise from a front derailer due to the chain rubbing
on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/


You've checked that whilst riding? I find it interesting that the
noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have a
friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against anything
in the cassette. I can clearly see that it doesn't rub at the front
derailer. My guess is that it is some sort to "teeth disengangement" sound.

Another thing I found out is that one has to carefully and somewhat
slowly shift onto the largest cog, else the chain flies over it and into
the spokes. That is no problem though because I'll only use that on
really steep hills. For most hills the (for me new) 36T will suffice.
When I service this next time maybe I'll take the cogs off, make an
aluminum protector disc, drill it and the 40T cog and mount that towards
the spoke side. Should catch the chain.

--
Regards, Joerg

http://www.analogconsultants.com/

[email protected] November 23rd 18 05:48 PM

Noise from new Sunrace cassette
 
On Friday, November 23, 2018 at 9:29:33 AM UTC-8, Joerg wrote:
On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog),
a new chain and a new rear derailer the road bike can now climb
hills much better. 40T as biggest cog versus 32T before.
Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when under
heavy load. Maybe from the chain because with a derailer setup
it'll never run 100% straight. Hard to say. The noise appears
briefly twice per pedal crank rotation and always on the power
strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth
exit grinding"? On the 3rd cog from the largest it's really
weird because that has an almost perfect chain line when on the
small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe
it'll go away over time?

I've had a noise from a front derailer due to the chain rubbing
on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/


You've checked that whilst riding? I find it interesting that the
noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have a
friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against anything
in the cassette. I can clearly see that it doesn't rub at the front
derailer. My guess is that it is some sort to "teeth disengangement" sound.

Another thing I found out is that one has to carefully and somewhat
slowly shift onto the largest cog, else the chain flies over it and into
the spokes. That is no problem though because I'll only use that on
really steep hills. For most hills the (for me new) 36T will suffice.
When I service this next time maybe I'll take the cogs off, make an
aluminum protector disc, drill it and the 40T cog and mount that towards
the spoke side. Should catch the chain.

--
Regards, Joerg

http://www.analogconsultants.com/


Joerg - in my experience this is because the rear derailleur is ever so slightly out of alignment. If it is towards the higher cog it will often "hop" and towards the lower side it will growl. This sort of misalignment general is only 1/8ith or less of a turn of the rear cable adjuster.

You can also have a problem with a 7 speed chain on your reduced cassette. While 7 and 8 speed gears have the same spacing between cogs and the same cog width, some manufacturers are using 10 speed components supposedly with wider spacers that may be not wide enough for 10 speed cogs.

Joerg[_2_] November 23rd 18 06:10 PM

Noise from new Sunrace cassette
 
On 2018-11-23 09:48, wrote:
On Friday, November 23, 2018 at 9:29:33 AM UTC-8, Joerg wrote:
On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one
cog), a new chain and a new rear derailer the road bike can
now climb hills much better. 40T as biggest cog versus 32T
before. Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when
under heavy load. Maybe from the chain because with a
derailer setup it'll never run 100% straight. Hard to say.
The noise appears briefly twice per pedal crank rotation
and always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed
and I looked, it doesn't rub against a neighbor cog. Maybe
a "teeth exit grinding"? On the 3rd cog from the largest
it's really weird because that has an almost perfect chain
line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or
maybe it'll go away over time?

I've had a noise from a front derailer due to the chain
rubbing on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub
anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/

You've checked that whilst riding? I find it interesting that
the noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have
a friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against
anything in the cassette. I can clearly see that it doesn't rub at
the front derailer. My guess is that it is some sort to "teeth
disengangement" sound.

Another thing I found out is that one has to carefully and
somewhat slowly shift onto the largest cog, else the chain flies
over it and into the spokes. That is no problem though because I'll
only use that on really steep hills. For most hills the (for me
new) 36T will suffice. When I service this next time maybe I'll
take the cogs off, make an aluminum protector disc, drill it and
the 40T cog and mount that towards the spoke side. Should catch the
chain.

-- Regards, Joerg

http://www.analogconsultants.com/


Joerg - in my experience this is because the rear derailleur is ever
so slightly out of alignment. If it is towards the higher cog it will
often "hop" and towards the lower side it will growl. This sort of
misalignment general is only 1/8ith or less of a turn of the rear
cable adjuster.


I have friction shifters and tried all sorts of fine adjustments. The
growl is independent of it.


You can also have a problem with a 7 speed chain on your reduced
cassette. While 7 and 8 speed gears have the same spacing between
cogs and the same cog width, some manufacturers are using 10 speed
components supposedly with wider spacers that may be not wide enough
for 10 speed cogs.


Ok, but it doesn't rub against a neighboring cog which is about the only
thing that could happen with a chain that is too wide. The growl even
happens when on the largest cogs an in perfect aligment.

--
Regards, Joerg

http://www.analogconsultants.com/

[email protected] November 23rd 18 08:45 PM

Noise from new Sunrace cassette
 
On Friday, November 23, 2018 at 10:10:23 AM UTC-8, Joerg wrote:
On 2018-11-23 09:48, wrote:
On Friday, November 23, 2018 at 9:29:33 AM UTC-8, Joerg wrote:
On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one
cog), a new chain and a new rear derailer the road bike can
now climb hills much better. 40T as biggest cog versus 32T
before. Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when
under heavy load. Maybe from the chain because with a
derailer setup it'll never run 100% straight. Hard to say.
The noise appears briefly twice per pedal crank rotation
and always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed
and I looked, it doesn't rub against a neighbor cog. Maybe
a "teeth exit grinding"? On the 3rd cog from the largest
it's really weird because that has an almost perfect chain
line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or
maybe it'll go away over time?

I've had a noise from a front derailer due to the chain
rubbing on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub
anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/

You've checked that whilst riding? I find it interesting that
the noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have
a friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against
anything in the cassette. I can clearly see that it doesn't rub at
the front derailer. My guess is that it is some sort to "teeth
disengangement" sound.

Another thing I found out is that one has to carefully and
somewhat slowly shift onto the largest cog, else the chain flies
over it and into the spokes. That is no problem though because I'll
only use that on really steep hills. For most hills the (for me
new) 36T will suffice. When I service this next time maybe I'll
take the cogs off, make an aluminum protector disc, drill it and
the 40T cog and mount that towards the spoke side. Should catch the
chain.

-- Regards, Joerg

http://www.analogconsultants.com/


Joerg - in my experience this is because the rear derailleur is ever
so slightly out of alignment. If it is towards the higher cog it will
often "hop" and towards the lower side it will growl. This sort of
misalignment general is only 1/8ith or less of a turn of the rear
cable adjuster.


I have friction shifters and tried all sorts of fine adjustments. The
growl is independent of it.


You can also have a problem with a 7 speed chain on your reduced
cassette. While 7 and 8 speed gears have the same spacing between
cogs and the same cog width, some manufacturers are using 10 speed
components supposedly with wider spacers that may be not wide enough
for 10 speed cogs.


Ok, but it doesn't rub against a neighboring cog which is about the only
thing that could happen with a chain that is too wide. The growl even
happens when on the largest cogs an in perfect aligment.

--
Regards, Joerg

http://www.analogconsultants.com/


Is this growl actually coming from the front derailleur? Also - is the chain lubed? Third - is the Freehub properly tightened? Last - Are the wheel bearings in rough condition?

Joerg[_2_] November 23rd 18 09:30 PM

Noise from new Sunrace cassette
 
On 2018-11-23 12:45, wrote:
On Friday, November 23, 2018 at 10:10:23 AM UTC-8, Joerg wrote:
On 2018-11-23 09:48,
wrote:
On Friday, November 23, 2018 at 9:29:33 AM UTC-8, Joerg wrote:
On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg
wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus
one cog), a new chain and a new rear derailer the road
bike can now climb hills much better. 40T as biggest
cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now
a 7-speed) there is a distinct vrrrt .. vrrrt sound
when under heavy load. Maybe from the chain because
with a derailer setup it'll never run 100% straight.
Hard to say. The noise appears briefly twice per pedal
crank rotation and always on the power strokes.

The chain is a KMC Z50 that should be suited for
7-speed and I looked, it doesn't rub against a neighbor
cog. Maybe a "teeth exit grinding"? On the 3rd cog from
the largest it's really weird because that has an
almost perfect chain line when on the small chain ring
up front.

Anyone heard that before? Can it simply be ignored? Or
maybe it'll go away over time?

I've had a noise from a front derailer due to the chain
rubbing on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub
anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/

You've checked that whilst riding? I find it interesting
that the noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again
with applied brakes leaning against a wall. However, on Sunday
I'll have a friend take a close look while doing that.

What's really weird is that it also emits this noise while on
the largest 40T cog where it doesn't have a chance to rub
against anything in the cassette. I can clearly see that it
doesn't rub at the front derailer. My guess is that it is some
sort to "teeth disengangement" sound.

Another thing I found out is that one has to carefully and
somewhat slowly shift onto the largest cog, else the chain
flies over it and into the spokes. That is no problem though
because I'll only use that on really steep hills. For most
hills the (for me new) 36T will suffice. When I service this
next time maybe I'll take the cogs off, make an aluminum
protector disc, drill it and the 40T cog and mount that towards
the spoke side. Should catch the chain.

-- Regards, Joerg

http://www.analogconsultants.com/

Joerg - in my experience this is because the rear derailleur is
ever so slightly out of alignment. If it is towards the higher
cog it will often "hop" and towards the lower side it will growl.
This sort of misalignment general is only 1/8ith or less of a
turn of the rear cable adjuster.


I have friction shifters and tried all sorts of fine adjustments.
The growl is independent of it.


You can also have a problem with a 7 speed chain on your reduced
cassette. While 7 and 8 speed gears have the same spacing
between cogs and the same cog width, some manufacturers are using
10 speed components supposedly with wider spacers that may be not
wide enough for 10 speed cogs.


Ok, but it doesn't rub against a neighboring cog which is about the
only thing that could happen with a chain that is too wide. The
growl even happens when on the largest cogs an in perfect
aligment.

-- Regards, Joerg

http://www.analogconsultants.com/


Is this growl actually coming from the front derailleur? Also - is
the chain lubed? Third - is the Freehub properly tightened? Last -
Are the wheel bearings in rough condition?


Not coming from the FD, it doesn't touch the chain anywhere. Chain is
new out of the box, factory lube. The freehub is tightened at full
torque spec but has the usual bearing play of 0.050" or so. They all
develop that on my bikes after 1000mi. It's about 5000mi old and
freehubs mostly last about 10000mi on my road bike depending on
terrain/weather. Since the freehub doesn't move versus the wheel under
load I can't imagine that making a growl.

The wheel bearings are old but adjusted well. I don't think they could
make this loud a sound.

--
Regards, Joerg

http://www.analogconsultants.com/

Earls61[_2_] November 23rd 18 10:11 PM

Noise from new Sunrace cassette
 
Do you have horizontal dropouts? Maybe try positioning the axle differently. Some other suggestions:
Verify correct chain length, verify top der pulley does not rub on bottom of cassette, check B screw adjustment, verify der hangar is aligned with hangar alignment tool. Good luck!!

[email protected] November 23rd 18 10:35 PM

Noise from new Sunrace cassette
 
On Friday, November 23, 2018 at 2:11:49 PM UTC-8, Earls61 wrote:
Do you have horizontal dropouts? Maybe try positioning the axle differently. Some other suggestions:
Verify correct chain length, verify top der pulley does not rub on bottom of cassette, check B screw adjustment, verify der hangar is aligned with hangar alignment tool. Good luck!!


Earl, I forgot the idler pulley problems. Joerg has a 40 tooth humongous low gear and you're probably correct that his derailleur probably doesn't have enough take-up to shift into low gear and not push the top idler pulley into the cogs.

John B Slocomb November 23rd 18 11:09 PM

Noise from new Sunrace cassette
 
On Fri, 23 Nov 2018 09:29:58 -0800, Joerg
wrote:

On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog),
a new chain and a new rear derailer the road bike can now climb
hills much better. 40T as biggest cog versus 32T before.
Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when under
heavy load. Maybe from the chain because with a derailer setup
it'll never run 100% straight. Hard to say. The noise appears
briefly twice per pedal crank rotation and always on the power
strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth
exit grinding"? On the 3rd cog from the largest it's really
weird because that has an almost perfect chain line when on the
small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe
it'll go away over time?

I've had a noise from a front derailer due to the chain rubbing
on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/


You've checked that whilst riding? I find it interesting that the
noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have a
friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against anything
in the cassette. I can clearly see that it doesn't rub at the front
derailer. My guess is that it is some sort to "teeth disengangement" sound.

Another thing I found out is that one has to carefully and somewhat
slowly shift onto the largest cog, else the chain flies over it and into
the spokes. That is no problem though because I'll only use that on
really steep hills. For most hills the (for me new) 36T will suffice.
When I service this next time maybe I'll take the cogs off, make an
aluminum protector disc, drill it and the 40T cog and mount that towards
the spoke side. Should catch the chain.


That chain slipping off the large cog is often due to the derailer
stop setting. Try, with the bike either hung from a bike maintenance
stand or set bottom side up, setting the stop screw so it won't shift
onto the large cod and then adjusting it say a quarter of a turn at a
time until it will just shift.

The chain coming off the large cog and going into the spokes is not a
good thing as it tends to damage the spokes, particularly when it
comes off under load, and you may have a series of drive side spoke
breakage... how do I know all this? Because my chain came off under
load :-)

Back in the day, some bikes had a plastic plate mounted between the
cassette and the wheel to protect the spokes.


Joerg[_2_] November 24th 18 12:30 AM

Noise from new Sunrace cassette
 
On 2018-11-23 14:35, wrote:
On Friday, November 23, 2018 at 2:11:49 PM UTC-8, Earls61 wrote:
Do you have horizontal dropouts?



Almost, they are angled slots. With vernier peg screws for precise axle
positioning.


... Maybe try positioning the axle differently. ...



I had tried that a lot, made no difference at all.


... Some other suggestions: Verify correct chain length,
verify top der pulley does not rub on bottom of cassette, check B
screw adjustment, verify der hangar is aligned with hangar
alignment tool. Good luck!!



I needed all the 116 links the chain came with. The top pulley is the
usual 1/4" or 5mm from the 40T cog as is customary and set by the B
screw. That position didn't make a difference either, I've tried varying
that from 1/2" to almost hitting the cog.


Earl, I forgot the idler pulley problems. Joerg has a 40 tooth
humongous low gear and you're probably correct that his derailleur
probably doesn't have enough take-up to shift into low gear and not
push the top idler pulley into the cogs.


The derailer got an extender adapter in order not to have to adjust the
B screw to an extreme position. It fits nicely now. Looks a bit weird
for a road bike to have the bottom idler be just inches off the pavement
but, getting older, man's got to do what man's got to do (John Wayne). I
just don't want to mash up these hills anymore and be able to spin some
more on those sections. Now I can.

--
Regards, Joerg

http://www.analogconsultants.com/

Joerg[_2_] November 24th 18 12:37 AM

Noise from new Sunrace cassette
 
On 2018-11-23 15:09, John B Slocomb wrote:
On Fri, 23 Nov 2018 09:29:58 -0800, Joerg
wrote:

On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog),
a new chain and a new rear derailer the road bike can now climb
hills much better. 40T as biggest cog versus 32T before.
Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when under
heavy load. Maybe from the chain because with a derailer setup
it'll never run 100% straight. Hard to say. The noise appears
briefly twice per pedal crank rotation and always on the power
strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth
exit grinding"? On the 3rd cog from the largest it's really
weird because that has an almost perfect chain line when on the
small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe
it'll go away over time?

I've had a noise from a front derailer due to the chain rubbing
on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/

You've checked that whilst riding? I find it interesting that the
noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have a
friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against anything
in the cassette. I can clearly see that it doesn't rub at the front
derailer. My guess is that it is some sort to "teeth disengangement" sound.

Another thing I found out is that one has to carefully and somewhat
slowly shift onto the largest cog, else the chain flies over it and into
the spokes. That is no problem though because I'll only use that on
really steep hills. For most hills the (for me new) 36T will suffice.
When I service this next time maybe I'll take the cogs off, make an
aluminum protector disc, drill it and the 40T cog and mount that towards
the spoke side. Should catch the chain.


That chain slipping off the large cog is often due to the derailer
stop setting. Try, with the bike either hung from a bike maintenance
stand or set bottom side up, setting the stop screw so it won't shift
onto the large cod and then adjusting it say a quarter of a turn at a
time until it will just shift.


I've tried that. If I set the top idler much closer than 1/4" to the 40T
cog shifting becomes laborious. VRRR .. RAT TAT TAT TRRRT KA-CLOCK.
Sounds awful. Until I can make that next cassette mod I'll just have to
shift back down to the first gear slowly.


The chain coming off the large cog and going into the spokes is not a
good thing as it tends to damage the spokes, particularly when it
comes off under load, and you may have a series of drive side spoke
breakage... how do I know all this? Because my chain came off under
load :-)


I had that happen on the MTB a lot (Dore XT indexed Shifters). There the
main casue was rock hits. Rocks keep flying into the works all the time
and then one bends the derailer hanger, and off the chain goes at the
base of the next steep hill.


Back in the day, some bikes had a plastic plate mounted between the
cassette and the wheel to protect the spokes.


That was a very good thing. I wonder why that is no longer done. Hey, I
can make one from Perspex, with embedded flashing blue LEDs :-)

--
Regards, Joerg

http://www.analogconsultants.com/

Frank Krygowski[_4_] November 24th 18 12:46 AM

Noise from new Sunrace cassette
 
On 11/23/2018 12:29 PM, Joerg wrote:
On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog),
a new chain and a new rear derailer the road bike can now climb
hills much better. 40T as biggest cog versus 32T before.
Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when under
heavy load. Maybe from the chain because with a derailer setup
it'll never run 100% straight. Hard to say. The noise appears
briefly twice per pedal crank rotation and always on the power
strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth
exit grinding"? On the 3rd cog from the largest it's really
weird because that has an almost perfect chain line when on the
small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe
it'll go away over time?

I've had a noise from a front derailer due to the chain rubbing
on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/


You've checked that whilst riding? I find it interesting that the
noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have a
friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against anything
in the cassette. I can clearly see that it doesn't rub at the front
derailer. My guess is that it is some sort to "teeth disengangement" sound.

Another thing I found out is that one has to carefully and somewhat
slowly shift onto the largest cog, else the chain flies over it and into
the spokes. That is no problem though because I'll only use that on
really steep hills. For most hills the (for me new) 36T will suffice.
When I service this next time maybe I'll take the cogs off, make an
aluminum protector disc, drill it and the 40T cog and mount that towards
the spoke side. Should catch the chain.


Please remind me - why did you embark on this troublesome multi-stage
kludge, instead of just installing a third front chainring?

--
- Frank Krygowski

Frank Krygowski[_4_] November 24th 18 12:59 AM

Noise from new Sunrace cassette
 
On 11/23/2018 7:37 PM, Joerg wrote:
On 2018-11-23 15:09, John B Slocomb wrote:

Back in the day, some bikes had a plastic plate mounted between the
cassette and the wheel to protect the spokes.


That was a very good thing. I wonder why that is no longer done.


I've come across a couple bikes over the years that had spoke protectors
that were broken and rattling around. There's that, and of course
there's the fact that if your system is operating properly, you simply
don't need a spoke protector.

I think the last time I used one was about 1975. I've never needed it.

--
- Frank Krygowski

Ralph Barone[_4_] November 24th 18 01:13 AM

Noise from new Sunrace cassette
 
Joerg wrote:
On 2018-11-23 09:48, wrote:
On Friday, November 23, 2018 at 9:29:33 AM UTC-8, Joerg wrote:
On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one
cog), a new chain and a new rear derailer the road bike can
now climb hills much better. 40T as biggest cog versus 32T
before. Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when
under heavy load. Maybe from the chain because with a
derailer setup it'll never run 100% straight. Hard to say.
The noise appears briefly twice per pedal crank rotation
and always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed
and I looked, it doesn't rub against a neighbor cog. Maybe
a "teeth exit grinding"? On the 3rd cog from the largest
it's really weird because that has an almost perfect chain
line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or
maybe it'll go away over time?

I've had a noise from a front derailer due to the chain
rubbing on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub
anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/

You've checked that whilst riding? I find it interesting that
the noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have
a friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against
anything in the cassette. I can clearly see that it doesn't rub at
the front derailer. My guess is that it is some sort to "teeth
disengangement" sound.

Another thing I found out is that one has to carefully and
somewhat slowly shift onto the largest cog, else the chain flies
over it and into the spokes. That is no problem though because I'll
only use that on really steep hills. For most hills the (for me
new) 36T will suffice. When I service this next time maybe I'll
take the cogs off, make an aluminum protector disc, drill it and
the 40T cog and mount that towards the spoke side. Should catch the
chain.

-- Regards, Joerg

http://www.analogconsultants.com/


Joerg - in my experience this is because the rear derailleur is ever
so slightly out of alignment. If it is towards the higher cog it will
often "hop" and towards the lower side it will growl. This sort of
misalignment general is only 1/8ith or less of a turn of the rear
cable adjuster.


I have friction shifters and tried all sorts of fine adjustments. The
growl is independent of it.


You can also have a problem with a 7 speed chain on your reduced
cassette. While 7 and 8 speed gears have the same spacing between
cogs and the same cog width, some manufacturers are using 10 speed
components supposedly with wider spacers that may be not wide enough
for 10 speed cogs.


Ok, but it doesn't rub against a neighboring cog which is about the only
thing that could happen with a chain that is too wide. The growl even
happens when on the largest cogs an in perfect aligment.


Worn front chainring disagreeing with your new chain, perhaps?


John B Slocomb November 24th 18 01:22 AM

Noise from new Sunrace cassette
 
On Fri, 23 Nov 2018 16:37:07 -0800, Joerg
wrote:

On 2018-11-23 15:09, John B Slocomb wrote:
On Fri, 23 Nov 2018 09:29:58 -0800, Joerg
wrote:

On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog),
a new chain and a new rear derailer the road bike can now climb
hills much better. 40T as biggest cog versus 32T before.
Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when under
heavy load. Maybe from the chain because with a derailer setup
it'll never run 100% straight. Hard to say. The noise appears
briefly twice per pedal crank rotation and always on the power
strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth
exit grinding"? On the 3rd cog from the largest it's really
weird because that has an almost perfect chain line when on the
small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe
it'll go away over time?

I've had a noise from a front derailer due to the chain rubbing
on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/

You've checked that whilst riding? I find it interesting that the
noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have a
friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against anything
in the cassette. I can clearly see that it doesn't rub at the front
derailer. My guess is that it is some sort to "teeth disengangement" sound.

Another thing I found out is that one has to carefully and somewhat
slowly shift onto the largest cog, else the chain flies over it and into
the spokes. That is no problem though because I'll only use that on
really steep hills. For most hills the (for me new) 36T will suffice.
When I service this next time maybe I'll take the cogs off, make an
aluminum protector disc, drill it and the 40T cog and mount that towards
the spoke side. Should catch the chain.


That chain slipping off the large cog is often due to the derailer
stop setting. Try, with the bike either hung from a bike maintenance
stand or set bottom side up, setting the stop screw so it won't shift
onto the large cod and then adjusting it say a quarter of a turn at a
time until it will just shift.


I've tried that. If I set the top idler much closer than 1/4" to the 40T
cog shifting becomes laborious. VRRR .. RAT TAT TAT TRRRT KA-CLOCK.
Sounds awful. Until I can make that next cassette mod I'll just have to
shift back down to the first gear slowly.


The chain coming off the large cog and going into the spokes is not a
good thing as it tends to damage the spokes, particularly when it
comes off under load, and you may have a series of drive side spoke
breakage... how do I know all this? Because my chain came off under
load :-)


I had that happen on the MTB a lot (Dore XT indexed Shifters). There the
main casue was rock hits. Rocks keep flying into the works all the time
and then one bends the derailer hanger, and off the chain goes at the
base of the next steep hill.


Back in the day, some bikes had a plastic plate mounted between the
cassette and the wheel to protect the spokes.


That was a very good thing. I wonder why that is no longer done. Hey, I
can make one from Perspex, with embedded flashing blue LEDs :-)


I'd guess that it isn't used today as the pseudo racers thought it
looked "dorkie" and removed them before they took the bike out of the
shop.
..

Earls61[_2_] November 24th 18 02:23 AM

Noise from new Sunrace cassette
 
Well, the only other thing I can think of is not related to your recent upgrade. In the past, when I have experienced a noise under power, it has been the cartridge bottom bracket failing. If that’s ok, then maybe check some other items that are not related to the upgrade, for instance, pedals, cleats, etc. Also check for frame breakage, stem and handlebar security, anything that strains when under power. Other than that, I am out of ideas.
This armchair troubleshooting across the internet only goes so far! I would need to see the bike to proceed any further. Please post back when you find it.


Joerg[_2_] November 24th 18 03:18 PM

Noise from new Sunrace cassette
 
On 2018-11-23 17:13, Ralph Barone wrote:
Joerg wrote:
On 2018-11-23 09:48, wrote:
On Friday, November 23, 2018 at 9:29:33 AM UTC-8, Joerg wrote:
On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one
cog), a new chain and a new rear derailer the road bike can
now climb hills much better. 40T as biggest cog versus 32T
before. Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when
under heavy load. Maybe from the chain because with a
derailer setup it'll never run 100% straight. Hard to say.
The noise appears briefly twice per pedal crank rotation
and always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed
and I looked, it doesn't rub against a neighbor cog. Maybe
a "teeth exit grinding"? On the 3rd cog from the largest
it's really weird because that has an almost perfect chain
line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or
maybe it'll go away over time?

I've had a noise from a front derailer due to the chain
rubbing on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub
anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/

You've checked that whilst riding? I find it interesting that
the noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have
a friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against
anything in the cassette. I can clearly see that it doesn't rub at
the front derailer. My guess is that it is some sort to "teeth
disengangement" sound.

Another thing I found out is that one has to carefully and
somewhat slowly shift onto the largest cog, else the chain flies
over it and into the spokes. That is no problem though because I'll
only use that on really steep hills. For most hills the (for me
new) 36T will suffice. When I service this next time maybe I'll
take the cogs off, make an aluminum protector disc, drill it and
the 40T cog and mount that towards the spoke side. Should catch the
chain.

-- Regards, Joerg

http://www.analogconsultants.com/

Joerg - in my experience this is because the rear derailleur is ever
so slightly out of alignment. If it is towards the higher cog it will
often "hop" and towards the lower side it will growl. This sort of
misalignment general is only 1/8ith or less of a turn of the rear
cable adjuster.


I have friction shifters and tried all sorts of fine adjustments. The
growl is independent of it.


You can also have a problem with a 7 speed chain on your reduced
cassette. While 7 and 8 speed gears have the same spacing between
cogs and the same cog width, some manufacturers are using 10 speed
components supposedly with wider spacers that may be not wide enough
for 10 speed cogs.


Ok, but it doesn't rub against a neighboring cog which is about the only
thing that could happen with a chain that is too wide. The growl even
happens when on the largest cogs an in perfect aligment.


Worn front chainring disagreeing with your new chain, perhaps?


Theoretically possible but it's happening with both of them and the
noise seems to be coming from back.

--
Regards, Joerg

http://www.analogconsultants.com/

Joerg[_2_] November 24th 18 03:22 PM

Noise from new Sunrace cassette
 
On 2018-11-23 18:23, Earls61 wrote:
Well, the only other thing I can think of is not related to your
recent upgrade. In the past, when I have experienced a noise under
power, it has been the cartridge bottom bracket failing. If that’s
ok, then maybe check some other items that are not related to the
upgrade, for instance, pedals, cleats, etc. Also check for frame
breakage, stem and handlebar security, anything that strains when
under power. Other than that, I am out of ideas. This armchair
troubleshooting across the internet only goes so far! I would need to
see the bike to proceed any further. Please post back when you find
it.



I will. It happened immediately after installing a new cassette, new
chain and new rear derailer so chances are 99% it's one of those.
However, I need a 2nd person to ride next to me who has better
directional hearing (mine partially went in an army accident) and who
can closely watch what the frame/chainline/teeth do when pedaling hard
on the stopped bike (brakes held).

--
Regards, Joerg

http://www.analogconsultants.com/

Joerg[_2_] November 24th 18 03:24 PM

Noise from new Sunrace cassette
 
On 2018-11-23 17:22, John B Slocomb wrote:
On Fri, 23 Nov 2018 16:37:07 -0800, Joerg
wrote:

On 2018-11-23 15:09, John B Slocomb wrote:
On Fri, 23 Nov 2018 09:29:58 -0800, Joerg
wrote:

On 2018-11-23 08:07, Sir Ridesalot wrote:
On Friday, November 23, 2018 at 10:59:18 AM UTC-5, Joerg wrote:
On 2018-11-22 20:59, John B Slocomb wrote:
On Thu, 22 Nov 2018 16:05:54 -0800, Joerg
wrote:

After installing a new Sunrace 40-11T cassette (minus one cog),
a new chain and a new rear derailer the road bike can now climb
hills much better. 40T as biggest cog versus 32T before.
Woohoo!

However, on the middle and three larger cogs (it's now a
7-speed) there is a distinct vrrrt .. vrrrt sound when under
heavy load. Maybe from the chain because with a derailer setup
it'll never run 100% straight. Hard to say. The noise appears
briefly twice per pedal crank rotation and always on the power
strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth
exit grinding"? On the 3rd cog from the largest it's really
weird because that has an almost perfect chain line when on the
small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe
it'll go away over time?

I've had a noise from a front derailer due to the chain rubbing
on the derailer "cage".


It's definitely not that. The chain visibly doesn't rub anywhere.

-- Regards, Joerg

http://www.analogconsultants.com/

You've checked that whilst riding? I find it interesting that the
noise ONLY happens on the power stroke.


While slowly riding up a hill under high power and then again with
applied brakes leaning against a wall. However, on Sunday I'll have a
friend take a close look while doing that.

What's really weird is that it also emits this noise while on the
largest 40T cog where it doesn't have a chance to rub against anything
in the cassette. I can clearly see that it doesn't rub at the front
derailer. My guess is that it is some sort to "teeth disengangement" sound.

Another thing I found out is that one has to carefully and somewhat
slowly shift onto the largest cog, else the chain flies over it and into
the spokes. That is no problem though because I'll only use that on
really steep hills. For most hills the (for me new) 36T will suffice.
When I service this next time maybe I'll take the cogs off, make an
aluminum protector disc, drill it and the 40T cog and mount that towards
the spoke side. Should catch the chain.

That chain slipping off the large cog is often due to the derailer
stop setting. Try, with the bike either hung from a bike maintenance
stand or set bottom side up, setting the stop screw so it won't shift
onto the large cod and then adjusting it say a quarter of a turn at a
time until it will just shift.


I've tried that. If I set the top idler much closer than 1/4" to the 40T
cog shifting becomes laborious. VRRR .. RAT TAT TAT TRRRT KA-CLOCK.
Sounds awful. Until I can make that next cassette mod I'll just have to
shift back down to the first gear slowly.


The chain coming off the large cog and going into the spokes is not a
good thing as it tends to damage the spokes, particularly when it
comes off under load, and you may have a series of drive side spoke
breakage... how do I know all this? Because my chain came off under
load :-)


I had that happen on the MTB a lot (Dore XT indexed Shifters). There the
main casue was rock hits. Rocks keep flying into the works all the time
and then one bends the derailer hanger, and off the chain goes at the
base of the next steep hill.


Back in the day, some bikes had a plastic plate mounted between the
cassette and the wheel to protect the spokes.


That was a very good thing. I wonder why that is no longer done. Hey, I
can make one from Perspex, with embedded flashing blue LEDs :-)


I'd guess that it isn't used today as the pseudo racers thought it
looked "dorkie" and removed them before they took the bike out of the
shop.


Yeah, they also think side reflectors are dorky. That's how I almost hit
a cyclist at night. He blew a stop sign, was on a dark frame, dark
clothes. IOW he was nuts.

--
Regards, Joerg

http://www.analogconsultants.com/

Sir Ridesalot November 24th 18 11:53 PM

Noise from new Sunrace cassette
 
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/


When you installed your hacked cassette you didn't put the individual cogs on backwards did you?

Still thinking about whet might be causing that noise.

Cheers

Frank Krygowski[_4_] November 25th 18 02:55 AM

Noise from new Sunrace cassette
 
On 11/24/2018 10:24 AM, Joerg wrote:

Yeah, they also think side reflectors are dorky. That's how I almost hit
a cyclist at night. He blew a stop sign, was on a dark frame, dark
clothes. IOW he was nuts.


But the absence of side reflectors is the least of his problems.

I assume he had no legal lights on the bike. That's problem #1. Blowing
the stop sign was problem #2. The dark clothes, dark bike frame and lack
of reflectors probably wouldn't have made a difference. And I don't want
to see motorists blaming victims by saying "His bike and clothes were
the wrong color."

(If he did have legal lights and you failed to spot him, then your lack
of observation was problem #1.)

In a potential T impact like you describe, side reflectors are usually
not in the car's headlight beams early enough to make a difference.

--
- Frank Krygowski

Joerg[_2_] November 25th 18 03:39 PM

Noise from new Sunrace cassette
 
On 2018-11-24 15:53, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a
new chain and a new rear derailer the road bike can now climb hills
much better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed)
there is a distinct vrrrt .. vrrrt sound when under heavy load.
Maybe from the chain because with a derailer setup it'll never run
100% straight. Hard to say. The noise appears briefly twice per
pedal crank rotation and always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth exit
grinding"? On the 3rd cog from the largest it's really weird
because that has an almost perfect chain line when on the small
chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll
go away over time?

-- Regards, Joerg

http://www.analogconsultants.com/


When you installed your hacked cassette you didn't put the individual
cogs on backwards did you?


No but I might do that with some once they are worn. Done it before and
it has never caused growling noises. I don't care much about losing the
HG advantage and milliseconds during shifts.


Still thinking about whet might be causing that noise.


After church I'll do a ride with a buddy who is a machinist. Hopefully
we'll find out what the noise is because next week there'd be a longer
ride with a few guys where I don't want to become the one whose bike croaks.

BTW, the machinist rides a beautifully restored (but modified) Peugeot
PX-10 from 1972.

--
Regards, Joerg

http://www.analogconsultants.com/

Mark J. November 25th 18 04:27 PM

Noise from new Sunrace cassette
 
On 11/24/2018 3:53 PM, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/


When you installed your hacked cassette you didn't put the individual cogs on backwards did you?


Worth checking, but probably not possible with "modern"
Shimano-compatible cassettes. I think the Shimano spline pattern last
allowed cog-reversal before cogs were given shifting ramps, i.e. in the
70s-early 80s.

Mark J.



JBeattie November 25th 18 05:25 PM

Noise from new Sunrace cassette
 
On Sunday, November 25, 2018 at 8:27:18 AM UTC-8, Mark J. wrote:
On 11/24/2018 3:53 PM, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/


When you installed your hacked cassette you didn't put the individual cogs on backwards did you?


Worth checking, but probably not possible with "modern"
Shimano-compatible cassettes. I think the Shimano spline pattern last
allowed cog-reversal before cogs were given shifting ramps, i.e. in the
70s-early 80s.

Mark J.


Yes, non-symmetrical splines on Hyperglide cassettes. You can't flip them.

-- Jay Beattie.

Joerg[_2_] November 25th 18 06:00 PM

Noise from new Sunrace cassette
 
On 2018-11-25 09:25, jbeattie wrote:
On Sunday, November 25, 2018 at 8:27:18 AM UTC-8, Mark J. wrote:
On 11/24/2018 3:53 PM, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/

When you installed your hacked cassette you didn't put the individual cogs on backwards did you?


Worth checking, but probably not possible with "modern"
Shimano-compatible cassettes. I think the Shimano spline pattern last
allowed cog-reversal before cogs were given shifting ramps, i.e. in the
70s-early 80s.

Mark J.


Yes, non-symmetrical splines on Hyperglide cassettes. You can't flip them.


Sure you can, BTDT. That's one of the many reasons why the Dremel was
invented. You'll have to wear good eye protection during that job and
make sure nothing potentially flammable is around.

This is also how I got cogs hacked out of HG cassettes onto my last UG
hub, mainly because UG cassettes could no longer be bought. Until that
last UG hub was finished, then I went HG.

--
Regards, Joerg

http://www.analogconsultants.com/

Duane[_4_] November 25th 18 07:37 PM

Noise from new Sunrace cassette
 
Joerg wrote:
On 2018-11-25 09:25, jbeattie wrote:
On Sunday, November 25, 2018 at 8:27:18 AM UTC-8, Mark J. wrote:
On 11/24/2018 3:53 PM, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/

When you installed your hacked cassette you didn't put the individual
cogs on backwards did you?

Worth checking, but probably not possible with "modern"
Shimano-compatible cassettes. I think the Shimano spline pattern last
allowed cog-reversal before cogs were given shifting ramps, i.e. in the
70s-early 80s.

Mark J.


Yes, non-symmetrical splines on Hyperglide cassettes. You can't flip them.


Sure you can, BTDT. That's one of the many reasons why the Dremel was
invented. You'll have to wear good eye protection during that job and
make sure nothing potentially flammable is around.

This is also how I got cogs hacked out of HG cassettes onto my last UG
hub, mainly because UG cassettes could no longer be bought. Until that
last UG hub was finished, then I went HG.


Jay I just started to reply that you shouldn’t underestimate Joerg.

--
duane

Sir Ridesalot November 25th 18 07:51 PM

Noise from new Sunrace cassette
 
On Sunday, November 25, 2018 at 2:37:18 PM UTC-5, Duane wrote:
Joerg wrote:
On 2018-11-25 09:25, jbeattie wrote:
On Sunday, November 25, 2018 at 8:27:18 AM UTC-8, Mark J. wrote:
On 11/24/2018 3:53 PM, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/

When you installed your hacked cassette you didn't put the individual
cogs on backwards did you?

Worth checking, but probably not possible with "modern"
Shimano-compatible cassettes. I think the Shimano spline pattern last
allowed cog-reversal before cogs were given shifting ramps, i.e. in the
70s-early 80s.

Mark J.

Yes, non-symmetrical splines on Hyperglide cassettes. You can't flip them.


Sure you can, BTDT. That's one of the many reasons why the Dremel was
invented. You'll have to wear good eye protection during that job and
make sure nothing potentially flammable is around.

This is also how I got cogs hacked out of HG cassettes onto my last UG
hub, mainly because UG cassettes could no longer be bought. Until that
last UG hub was finished, then I went HG.


Jay I just started to reply that you shouldn’t underestimate Joerg.

--
duane


You can flip the one that don't have the built in spacer but they don't work right or as designed to. Straight tooth cogs like the old Uniglide ones should be flipped with no problems arising from being flipped. Remember that Joerg hacked this cassette and put some cogs on individually. That's why I asked if he inadvertently put some on backwards. That plus the 7-speed chain might cause the problem he's having.

Cheers

Cheers

JBeattie November 25th 18 09:24 PM

Noise from new Sunrace cassette
 
On Sunday, November 25, 2018 at 11:37:18 AM UTC-8, Duane wrote:
Joerg wrote:
On 2018-11-25 09:25, jbeattie wrote:
On Sunday, November 25, 2018 at 8:27:18 AM UTC-8, Mark J. wrote:
On 11/24/2018 3:53 PM, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/

When you installed your hacked cassette you didn't put the individual
cogs on backwards did you?

Worth checking, but probably not possible with "modern"
Shimano-compatible cassettes. I think the Shimano spline pattern last
allowed cog-reversal before cogs were given shifting ramps, i.e. in the
70s-early 80s.

Mark J.

Yes, non-symmetrical splines on Hyperglide cassettes. You can't flip them.


Sure you can, BTDT. That's one of the many reasons why the Dremel was
invented. You'll have to wear good eye protection during that job and
make sure nothing potentially flammable is around.

This is also how I got cogs hacked out of HG cassettes onto my last UG
hub, mainly because UG cassettes could no longer be bought. Until that
last UG hub was finished, then I went HG.


Jay I just started to reply that you shouldn’t underestimate Joerg.


Why -- when a UG freehub is on its last legs -- would someone grind down an entire set of HG cassettes to make them fit? You know the end is near -- just go buy the damned hub or at least swap in a HG freehub body. It's a ten minute operation. Not possible for old DuraAce (which Joerg would never own anyway), but you could swap freehub bodies on 600EX. Plus, even after you get done grinding, you have to use the last threaded cog -- which is probably worn out.

And for Sir, you can't flip HG -- at least not without grinding. I just went and tried flipping a cog from a junk freewheel sitting in my basement. It's a no-go. I'll go try again just to make sure I'm not missing anything.



-- Jay Beattie.




Sir Ridesalot November 25th 18 11:38 PM

Noise from new Sunrace cassette
 
On Sunday, November 25, 2018 at 4:24:40 PM UTC-5, jbeattie wrote:
On Sunday, November 25, 2018 at 11:37:18 AM UTC-8, Duane wrote:
Joerg wrote:
On 2018-11-25 09:25, jbeattie wrote:
On Sunday, November 25, 2018 at 8:27:18 AM UTC-8, Mark J. wrote:
On 11/24/2018 3:53 PM, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight.. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/

When you installed your hacked cassette you didn't put the individual
cogs on backwards did you?

Worth checking, but probably not possible with "modern"
Shimano-compatible cassettes. I think the Shimano spline pattern last
allowed cog-reversal before cogs were given shifting ramps, i.e. in the
70s-early 80s.

Mark J.

Yes, non-symmetrical splines on Hyperglide cassettes. You can't flip them.


Sure you can, BTDT. That's one of the many reasons why the Dremel was
invented. You'll have to wear good eye protection during that job and
make sure nothing potentially flammable is around.

This is also how I got cogs hacked out of HG cassettes onto my last UG
hub, mainly because UG cassettes could no longer be bought. Until that
last UG hub was finished, then I went HG.


Jay I just started to reply that you shouldn’t underestimate Joerg.


Why -- when a UG freehub is on its last legs -- would someone grind down an entire set of HG cassettes to make them fit? You know the end is near -- just go buy the damned hub or at least swap in a HG freehub body. It's a ten minute operation. Not possible for old DuraAce (which Joerg would never own anyway), but you could swap freehub bodies on 600EX. Plus, even after you get done grinding, you have to use the last threaded cog -- which is probably worn out.

And for Sir, you can't flip HG -- at least not without grinding. I just went and tried flipping a cog from a junk freewheel sitting in my basement. It's a no-go. I'll go try again just to make sure I'm not missing anything..



-- Jay Beattie.


I'm NOT talking about flipping a HG cog onto a UG freehub. I'm talking about flipping a HG cog on a HG freehub.

CHeers

JBeattie November 26th 18 01:56 AM

Noise from new Sunrace cassette
 
On Sunday, November 25, 2018 at 3:38:44 PM UTC-8, Sir Ridesalot wrote:
On Sunday, November 25, 2018 at 4:24:40 PM UTC-5, jbeattie wrote:
On Sunday, November 25, 2018 at 11:37:18 AM UTC-8, Duane wrote:
Joerg wrote:
On 2018-11-25 09:25, jbeattie wrote:
On Sunday, November 25, 2018 at 8:27:18 AM UTC-8, Mark J. wrote:
On 11/24/2018 3:53 PM, Sir Ridesalot wrote:
On Thursday, November 22, 2018 at 7:05:29 PM UTC-5, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front..

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/

When you installed your hacked cassette you didn't put the individual
cogs on backwards did you?

Worth checking, but probably not possible with "modern"
Shimano-compatible cassettes. I think the Shimano spline pattern last
allowed cog-reversal before cogs were given shifting ramps, i.e. in the
70s-early 80s.

Mark J.

Yes, non-symmetrical splines on Hyperglide cassettes. You can't flip them.


Sure you can, BTDT. That's one of the many reasons why the Dremel was
invented. You'll have to wear good eye protection during that job and
make sure nothing potentially flammable is around.

This is also how I got cogs hacked out of HG cassettes onto my last UG
hub, mainly because UG cassettes could no longer be bought. Until that
last UG hub was finished, then I went HG.


Jay I just started to reply that you shouldn’t underestimate Joerg.


Why -- when a UG freehub is on its last legs -- would someone grind down an entire set of HG cassettes to make them fit? You know the end is near -- just go buy the damned hub or at least swap in a HG freehub body. It's a ten minute operation. Not possible for old DuraAce (which Joerg would never own anyway), but you could swap freehub bodies on 600EX. Plus, even after you get done grinding, you have to use the last threaded cog -- which is probably worn out.

And for Sir, you can't flip HG -- at least not without grinding. I just went and tried flipping a cog from a junk freewheel sitting in my basement.. It's a no-go. I'll go try again just to make sure I'm not missing anything.



-- Jay Beattie.


I'm NOT talking about flipping a HG cog onto a UG freehub. I'm talking about flipping a HG cog on a HG freehub.

CHeers


I can't get a HG cassette cog to fit on a HG freehub body if I flip the cog.. The notches are not symmetrical.

-- Jay Beattie.

Joy Beeson November 26th 18 03:47 AM

Noise from new Sunrace cassette
 
On Sat, 24 Nov 2018 06:09:49 +0700, John B Slocomb
wrote:

Back in the day, some bikes had a plastic plate mounted between the
cassette and the wheel to protect the spokes.


Mine was chrome-plated steel. I missed the constant jingle after a
competent mechanic threw it away. (It never did anything except warn
people that I was coming.)

--
Joy Beeson
joy beeson at comcast dot net
http://wlweather.net/PAGEJOY/

[email protected] November 26th 18 04:56 PM

Noise from new Sunrace cassette
 
On Thursday, November 22, 2018 at 4:05:29 PM UTC-8, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a new
chain and a new rear derailer the road bike can now climb hills much
better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed) there
is a distinct vrrrt .. vrrrt sound when under heavy load. Maybe from the
chain because with a derailer setup it'll never run 100% straight. Hard
to say. The noise appears briefly twice per pedal crank rotation and
always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I looked,
it doesn't rub against a neighbor cog. Maybe a "teeth exit grinding"? On
the 3rd cog from the largest it's really weird because that has an
almost perfect chain line when on the small chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll go
away over time?

--
Regards, Joerg

http://www.analogconsultants.com/


It just occurred to me Joerg - didn't the older 8-speed SunRace cassettes come with SR or Shimano spacings You can look at https://www.sheldonbrown.com/k9.shtml

Theodore Heise[_2_] November 26th 18 05:20 PM

Noise from new Sunrace cassette
 
On Sun, 25 Nov 2018 22:47:27 -0500,
Joy Beeson wrote:
On Sat, 24 Nov 2018 06:09:49 +0700, John B Slocomb
wrote:

Back in the day, some bikes had a plastic plate mounted
between the cassette and the wheel to protect the spokes.


Mine was chrome-plated steel. I missed the constant jingle
after a competent mechanic threw it away. (It never did
anything except warn people that I was coming.)


And the earlier versions being made of metal is probably why these
came to be called pie plates.

--
Ted Heise West Lafayette, IN, USA

Joerg[_2_] November 26th 18 08:14 PM

Noise from new Sunrace cassette (solved)
 
On 2018-11-26 08:56, wrote:
On Thursday, November 22, 2018 at 4:05:29 PM UTC-8, Joerg wrote:
After installing a new Sunrace 40-11T cassette (minus one cog), a
new chain and a new rear derailer the road bike can now climb hills
much better. 40T as biggest cog versus 32T before. Woohoo!

However, on the middle and three larger cogs (it's now a 7-speed)
there is a distinct vrrrt .. vrrrt sound when under heavy load.
Maybe from the chain because with a derailer setup it'll never run
100% straight. Hard to say. The noise appears briefly twice per
pedal crank rotation and always on the power strokes.

The chain is a KMC Z50 that should be suited for 7-speed and I
looked, it doesn't rub against a neighbor cog. Maybe a "teeth exit
grinding"? On the 3rd cog from the largest it's really weird
because that has an almost perfect chain line when on the small
chain ring up front.

Anyone heard that before? Can it simply be ignored? Or maybe it'll
go away over time?

-- Regards, Joerg

http://www.analogconsultants.com/

It just occurred to me Joerg - didn't the older 8-speed SunRace
cassettes come with SR or Shimano spacings You can look at
https://www.sheldonbrown.com/k9.shtml


I have (mostly) used a set of spacers from my old UG cassettes. That way
I got seven of the eight cogs mounted on the freehub. Had to scarifice
the 15T. On a hilly ride yesterday that felt good but I'll see on a
longer ride in the flatlands later this week if the 15T should go back
in and maybe the 28T taken out instead.

40T in back sure feels good on some of these here hills.

BTW, together with a buddy we found the cause and I think someone here
had mentioned it: The chain rings are a bit worn. The smaller one more
so and it has developed slight shark fin tips on the teeth. This causes
the chain to be picked up at the bottom during high torque, resulting in
chain slap and, in consequence, derailer "dancing". Unfortunately that
chain ring can't be flipped around easily for a 2nd life so I need to
find a new one. For now I'll file down the shark fins a bit.

Question: Does anyone now whether it's ok to buy a 30mm BCD chain ring
for 10-speed chains that's a bit narrower and run a 7-speed chain on it?
I guess it'll "walk" a bit more sideways that usual, not sure if that
matters much.

--
Regards, Joerg

http://www.analogconsultants.com/


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