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#41
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What's The Deal with Titanium Chain Locks?
Lee wrote:
"Jim Bianchi" wrote in message ... On Thu, 8 Sep 2005 19:48:57 -0400, Phil, Squid-in-Training wrote: It should be noted that the old Soviet Union possessed the largest workable supply of titanium ore in the world. So much so that they could easily afford to use it for submarine hulls as well as whole aircraft fuselages Um, the Soviet Union didn't have the same kind of budget constraints that we do...or at least did until BushJr came along. Lee The Soviet Union didn't exactly have a budget /at all/ for a while there. It's why we can buy USSR-made Ti shovels and prybars now. Dod the USSR ever make a production aircraft out of Ti? I had not heard of this, what was it? They probably did some one-offs I'm sure. The /cargo flooring/ of one military cargo jet was Ti stamped panels, and that was considered insanely expen$$$ive by the rest of the world. Among US aircraft--the center section of the F-14's wing is Ti, but the rest of it is aluminum/composites. Ti was too expensive to justify its use for the rest of the airplane. By the by--the largest industrial use of Ti alloy in the US is for hydraulic lines for large aircraft. -------- As for Ti, it's not particularly the best material for everything; Ti alloy's main advantge is its fatigue resistance--it resists cracking when flexed a lot (this would be really good for a submarine). It also has a somewhat-high melting point, but that's not of a lot of value in this use really. What would be best for a lock and chain (I would think) would be forged (ordinary) carbon steel with diamond dust impregnated into it. ~~~~~~ |
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#42
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What's The Deal with Titanium Chain Locks?
DougC wrote:
Lee wrote: "Jim Bianchi" wrote in message ... On Thu, 8 Sep 2005 19:48:57 -0400, Phil, Squid-in-Training wrote: It should be noted that the old Soviet Union possessed the largest workable supply of titanium ore in the world. So much so that they could easily afford to use it for submarine hulls as well as whole aircraft fuselages Um, the Soviet Union didn't have the same kind of budget constraints that we do...or at least did until BushJr came along. Lee The Soviet Union didn't exactly have a budget /at all/ for a while there. It's why we can buy USSR-made Ti shovels and prybars now. Dod the USSR ever make a production aircraft out of Ti? I had not heard of this, what was it? They probably did some one-offs I'm sure. The /cargo flooring/ of one military cargo jet was Ti stamped panels, and that was considered insanely expen$$$ive by the rest of the world. Among US aircraft--the center section of the F-14's wing is Ti, but the rest of it is aluminum/composites. Ti was too expensive to justify its use for the rest of the airplane. By the by--the largest industrial use of Ti alloy in the US is for hydraulic lines for large aircraft. -------- As for Ti, it's not particularly the best material for everything; Ti alloy's main advantge is its fatigue resistance--it resists cracking when flexed a lot (this would be really good for a submarine). It also has a somewhat-high melting point, but that's not of a lot of value in this use really. What would be best for a lock and chain (I would think) would be forged (ordinary) carbon steel with diamond dust impregnated into it. ~~~~~~ The A-12s, M-21s, and YF-12s (forerunners of the SR-71) were made of titanium. The SR-71 is titanium composite. -- Bill Asher |
#43
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What's The Deal with Titanium Chain Locks?
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What's The Deal with Titanium Chain Locks?
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#45
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What's The Deal with Titanium Chain Locks?
DougC wrote:
Lee wrote: "Jim Bianchi" wrote in message ... On Thu, 8 Sep 2005 19:48:57 -0400, Phil, Squid-in-Training wrote: It should be noted that the old Soviet Union possessed the largest workable supply of titanium ore in the world. So much so that they could easily afford to use it for submarine hulls as well as whole aircraft fuselages Um, the Soviet Union didn't have the same kind of budget constraints that we do...or at least did until BushJr came along. Lee The Soviet Union didn't exactly have a budget /at all/ for a while there. It's why we can buy USSR-made Ti shovels and prybars now. Dod the USSR ever make a production aircraft out of Ti? I had not heard of this, what was it? They probably did some one-offs I'm sure. The /cargo flooring/ of one military cargo jet was Ti stamped panels, and that was considered insanely expen$$$ive by the rest of the world. Dude, 90% of the SR-71 Blackbird was titanium composite. Your tax dollars at work. |
#47
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What's The Deal with Titanium Chain Locks?
In article , A Muzi
wrote: David Kerber wrote: I would think that the biggest advantage of Ti as a chain/lock set would be its weight. You could get just as strong a chain for much less weight than a steel one. Or you could get significantly stronger and still have a somewhat lighter chain, though it would likely be significantly bulkier. After all, Ti is significantly stronger than steel on a weight basis, but not on a volume (size) basis. Step back and see the whole problem: Titanium cuts quite easily with a hacksaw - much easier than steel. Well, that depends on the alloy and heat treat levels of the titanium and steel being compared, as well as the lubrication (if any) being used. Something to consider: Order some titanium (say CP) from a material supplier, and some steel (say 1018). If titanium is so easily cut, why are the cutting fees for it so much higher than when they cut your steel? -- tanx, Howard Never take a tenant with a monkey. remove YOUR SHOES to reply, ok? |
#48
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What's The Deal with Titanium Chain Locks?
On Fri, 28 Jul 2006 22:24:10 -0700, Howard Kveck
wrote: In article , A Muzi wrote: David Kerber wrote: I would think that the biggest advantage of Ti as a chain/lock set would be its weight. You could get just as strong a chain for much less weight than a steel one. Or you could get significantly stronger and still have a somewhat lighter chain, though it would likely be significantly bulkier. After all, Ti is significantly stronger than steel on a weight basis, but not on a volume (size) basis. Step back and see the whole problem: Titanium cuts quite easily with a hacksaw - much easier than steel. Well, that depends on the alloy and heat treat levels of the titanium and steel being compared, as well as the lubrication (if any) being used. Something to consider: Order some titanium (say CP) from a material supplier, and some steel (say 1018). If titanium is so easily cut, why are the cutting fees for it so much higher than when they cut your steel? Dear Howard, Because . . . "Compared to steel, titanium alloys offer several advantages. Their density is only about half that of steel, so parts made from them weigh roughly half as much as steel parts. Yet their strength exceeds steel's, and they have twice the elasticity. That makes them ideal for applications that require flexible materials that don't crack or rupture. Titanium alloys resist corrosion better than the best stainless steels. And, like steel, titanium alloys can be readily cast or forged and are widely available to the industrial market." "There are drawbacks, however. Most titanium alloys are poor thermal conductors. Heat generated during cutting doesn't dissipate through the part and machine table, but tends to concentrate in the cutting area. The high temperatures - 2000 deg. F in some cases - temper and dull cutting edges. These dull edges generate even more heat, further shortening tool life. Cutting temperatures can get so high that chips sometimes burst into flames." "Titanium alloys' elasticity, so beneficial to finished parts, makes them especially difficult to machine. Under cutting pressures, the "springy" materials move away from the tool. Consequently, the cutting edges rub rather than cut, particularly when making light cuts. The rubbing process generates more heat, compounding problems caused by poor thermal conductivity." "As a result of the normal cutting process, titanium alloys tend to workharden. This is especially true when an inappropriate tool is applied. Instead of cutting the part, the wrong tool "pushes" it, straining the alloy. As the material moves away from the cutting edge it deforms plastically rather than elastically. Plastic deformation increases the material's strength - and, unfortunately, its hardness - at the point of cut. As the alloy reaches a higher level of hardness and strength, cutting speeds that were appropriate at the start of the cut become excessive, and the tool wears dramatically." "Many shops misunderstand these peculiarities, and take a trial-and-error approach to machining titanium alloys. They spend considerable sums on cutting tools, trying to find the ones that work. Some have even gone out of business as a result. Other shops, intimidated by the prospector ruining parts worth thousands of dollars, avoid working with the materials altogether." "Despite titanium alloys' reputation for toughness, they can be machined successfully and cost-effectively. Those shops that have taken the time to learn how to machine the materials, in fact, consider them a 'piece of cake.'" http://www.hanita.com/hanita_protected/hanita-art3.htm Taking time to learn how to machine titanium means higher charges, particularly since there's far less demand than for steel cutting. Cheers, Carl Fogel |
#49
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What's The Deal with Titanium Chain Locks?
In article ,
wrote: On Fri, 28 Jul 2006 22:24:10 -0700, Howard Kveck wrote: In article , A Muzi wrote: David Kerber wrote: I would think that the biggest advantage of Ti as a chain/lock set would be its weight. You could get just as strong a chain for much less weight than a steel one. Or you could get significantly stronger and still have a somewhat lighter chain, though it would likely be significantly bulkier. After all, Ti is significantly stronger than steel on a weight basis, but not on a volume (size) basis. Step back and see the whole problem: Titanium cuts quite easily with a hacksaw - much easier than steel. Well, that depends on the alloy and heat treat levels of the titanium and steel being compared, as well as the lubrication (if any) being used. Something to consider: Order some titanium (say CP) from a material supplier, and some steel (say 1018). If titanium is so easily cut, why are the cutting fees for it so much higher than when they cut your steel? Dear Howard, Because . . . "Compared to steel, titanium alloys offer several advantages. Their density is only about half that of steel, so parts made from them weigh roughly half as much as steel parts. Yet their strength exceeds steel's, and they have twice the elasticity. That makes them ideal for applications that require flexible materials that don't crack or rupture. Titanium alloys resist corrosion better than the best stainless steels. And, like steel, titanium alloys can be readily cast or forged and are widely available to the industrial market." "There are drawbacks, however. Most titanium alloys are poor thermal conductors. Heat generated during cutting doesn't dissipate through the part and machine table, but tends to concentrate in the cutting area. The high temperatures - 2000 deg. F in some cases - temper and dull cutting edges. These dull edges generate even more heat, further shortening tool life. Cutting temperatures can get so high that chips sometimes burst into flames." "Titanium alloys' elasticity, so beneficial to finished parts, makes them especially difficult to machine. Under cutting pressures, the "springy" materials move away from the tool. Consequently, the cutting edges rub rather than cut, particularly when making light cuts. The rubbing process generates more heat, compounding problems caused by poor thermal conductivity." "As a result of the normal cutting process, titanium alloys tend to workharden. This is especially true when an inappropriate tool is applied. Instead of cutting the part, the wrong tool "pushes" it, straining the alloy. As the material moves away from the cutting edge it deforms plastically rather than elastically. Plastic deformation increases the material's strength - and, unfortunately, its hardness - at the point of cut. As the alloy reaches a higher level of hardness and strength, cutting speeds that were appropriate at the start of the cut become excessive, and the tool wears dramatically." "Many shops misunderstand these peculiarities, and take a trial-and-error approach to machining titanium alloys. They spend considerable sums on cutting tools, trying to find the ones that work. Some have even gone out of business as a result. Other shops, intimidated by the prospector ruining parts worth thousands of dollars, avoid working with the materials altogether." "Despite titanium alloys' reputation for toughness, they can be machined successfully and cost-effectively. Those shops that have taken the time to learn how to machine the materials, in fact, consider them a 'piece of cake.'" http://www.hanita.com/hanita_protected/hanita-art3.htm Taking time to learn how to machine titanium means higher charges, particularly since there's far less demand than for steel cutting. Cheers, Carl Fogel Carl, all that stuff is true. When I go to mill or turn titanium, I already know what speeds, feeds, tool geometries and substrates to use, and I get right on with the job at hand. No molten tools or base metal, either. I even use plenty of Hanita end mills. But Andrew was talking about using a *hacksaw*. Besides, the places that supply and cut material have generally been at it long enough to have an idea how to go at it (at least I'd hope they aren't doing trial and error after the first few weeks). They still charge more for cutting titanium than steel. I'd rather mill or turn titanium than steel any day, though. -- tanx, Howard Never take a tenant with a monkey. remove YOUR SHOES to reply, ok? |
#50
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What's The Deal with Titanium Chain Locks?
On Fri, 28 Jul 2006 23:46:07 -0700, Howard Kveck
wrote: In article , wrote: On Fri, 28 Jul 2006 22:24:10 -0700, Howard Kveck wrote: In article , A Muzi wrote: David Kerber wrote: I would think that the biggest advantage of Ti as a chain/lock set would be its weight. You could get just as strong a chain for much less weight than a steel one. Or you could get significantly stronger and still have a somewhat lighter chain, though it would likely be significantly bulkier. After all, Ti is significantly stronger than steel on a weight basis, but not on a volume (size) basis. Step back and see the whole problem: Titanium cuts quite easily with a hacksaw - much easier than steel. Well, that depends on the alloy and heat treat levels of the titanium and steel being compared, as well as the lubrication (if any) being used. Something to consider: Order some titanium (say CP) from a material supplier, and some steel (say 1018). If titanium is so easily cut, why are the cutting fees for it so much higher than when they cut your steel? Dear Howard, Because . . . "Compared to steel, titanium alloys offer several advantages. Their density is only about half that of steel, so parts made from them weigh roughly half as much as steel parts. Yet their strength exceeds steel's, and they have twice the elasticity. That makes them ideal for applications that require flexible materials that don't crack or rupture. Titanium alloys resist corrosion better than the best stainless steels. And, like steel, titanium alloys can be readily cast or forged and are widely available to the industrial market." "There are drawbacks, however. Most titanium alloys are poor thermal conductors. Heat generated during cutting doesn't dissipate through the part and machine table, but tends to concentrate in the cutting area. The high temperatures - 2000 deg. F in some cases - temper and dull cutting edges. These dull edges generate even more heat, further shortening tool life. Cutting temperatures can get so high that chips sometimes burst into flames." "Titanium alloys' elasticity, so beneficial to finished parts, makes them especially difficult to machine. Under cutting pressures, the "springy" materials move away from the tool. Consequently, the cutting edges rub rather than cut, particularly when making light cuts. The rubbing process generates more heat, compounding problems caused by poor thermal conductivity." "As a result of the normal cutting process, titanium alloys tend to workharden. This is especially true when an inappropriate tool is applied. Instead of cutting the part, the wrong tool "pushes" it, straining the alloy. As the material moves away from the cutting edge it deforms plastically rather than elastically. Plastic deformation increases the material's strength - and, unfortunately, its hardness - at the point of cut. As the alloy reaches a higher level of hardness and strength, cutting speeds that were appropriate at the start of the cut become excessive, and the tool wears dramatically." "Many shops misunderstand these peculiarities, and take a trial-and-error approach to machining titanium alloys. They spend considerable sums on cutting tools, trying to find the ones that work. Some have even gone out of business as a result. Other shops, intimidated by the prospector ruining parts worth thousands of dollars, avoid working with the materials altogether." "Despite titanium alloys' reputation for toughness, they can be machined successfully and cost-effectively. Those shops that have taken the time to learn how to machine the materials, in fact, consider them a 'piece of cake.'" http://www.hanita.com/hanita_protected/hanita-art3.htm Taking time to learn how to machine titanium means higher charges, particularly since there's far less demand than for steel cutting. Cheers, Carl Fogel Carl, all that stuff is true. When I go to mill or turn titanium, I already know what speeds, feeds, tool geometries and substrates to use, and I get right on with the job at hand. No molten tools or base metal, either. I even use plenty of Hanita end mills. But Andrew was talking about using a *hacksaw*. Besides, the places that supply and cut material have generally been at it long enough to have an idea how to go at it (at least I'd hope they aren't doing trial and error after the first few weeks). They still charge more for cutting titanium than steel. I'd rather mill or turn titanium than steel any day, though. Dear Howard, Sorry, I didn't spell my point out. Titanium is, as you originally pointed out, more expensive to cut well with machine tools than steel. But titanium is as easy or easier to cut than steel if you're using a hand hacksaw to destroy a single chain link. A thief cutting a titanium chain doesn't reach high temperatures, care about his 99-cent hacksaw blade, or worry about how precisely the edges of the cut and the finished work match up to a customer's requirements. He just saws right through it. Cheers, Carl Fogel |
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