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#31
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What causes the knock in my electric hub?
On Aug 23, 12:35*pm, john B. wrote:
On Tue, 23 Aug 2011 00:46:11 -0700 (PDT), thirty-six wrote: On Aug 23, 2:19*am, john B. wrote: On Mon, 22 Aug 2011 13:41:42 -0700 (PDT), thirty-six wrote: On Aug 22, 8:22*pm, Chalo wrote: thirty-six wrote: john B. wrote: A somewhat belated response but I have the same problem with my front wheel - a click each revolution with weight applied. Additionally weaving the bike back and forth across the road indicates that the problem is only on the L.H. side. I strongly suspect either a bad ball or a scored race in the front hub. Andre's original description does seem to fit the idea of a contaminated bearing or faulty ball found with economy hubs. *In both cases it is as well to clean out the hubs to remove any swarf or possibly identify a dud ball. *If you have new graded balls, swap them in after clearing out the muck. Andre's hub will almost certainly be equipped with industrial sealed cartridge bearings. *If they are damaged, they will simply be replaced. *Probably with some nice German or Swedish-made units, if I know Andre. Chalo It's highly speculative but it is not beyond the bounds of belief that the wheel was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting. Oh dear. *Is this the fault of the eco wheel supplier, or are they just doing their best without a suitably qualified engineer? Errr.... how's that? If the axle is vertical there are about 10 little balls supporting the wheel; if horizontal, about half that. Cheers, John B. It has nothing to do with your perception of the number of balls in contact. Vertical positioning links the sky to the ground. *Horizontal positionining is parallel to (or level with) the horizon or still water. *With the axle in the vertical position the balls will oscillate very fractionally and displace the lubricant between themselves and the races. *The bearing surfaces are then dry and the chatter will cause fatigue failure in the races at the point of the ball contact. *With the axle in the horizontal position, it is not loaded by the weight of the wheel and the axle is free to turn. *It is the free turning of the axle to the wheel during carriage which continues to lubricate the bearing and failure is avoided. *Injury caused by incorrect bearing carriage has been known for over 40 years. I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, and, as far as can be determined it has little to do with lubrication. But more to the point you specified that the wheel might have been "was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting". given that this is a new installation it seems highly unlikely that the wheel would have been transported with the motor running, doesn't it? Cheers, John B. From the shape of the box in which the wheel came, I imagine it was shipped standing up. Certainly not running for months either, as the battery was well charged on arrival. Trevor's only talent is pedontology, foot in mouth disease. -- Andre Jute |
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#32
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What causes the knock in my electric hub?
On 8/23/2011 6:35 AM, john B. wrote:
I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, [...] So if I only ride in the dark, I will not have any issues with bearings fretting? Good to know. -- Tºm Shermªn - 42.435731°N, 83.985007°W I am a vehicular cyclist. |
#33
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What causes the knock in my electric hub?
On Aug 23, 12:35*pm, john B. wrote:
On Tue, 23 Aug 2011 00:46:11 -0700 (PDT), thirty-six wrote: On Aug 23, 2:19*am, john B. wrote: On Mon, 22 Aug 2011 13:41:42 -0700 (PDT), thirty-six wrote: On Aug 22, 8:22*pm, Chalo wrote: thirty-six wrote: john B. wrote: A somewhat belated response but I have the same problem with my front wheel - a click each revolution with weight applied. Additionally weaving the bike back and forth across the road indicates that the problem is only on the L.H. side. I strongly suspect either a bad ball or a scored race in the front hub. Andre's original description does seem to fit the idea of a contaminated bearing or faulty ball found with economy hubs. *In both cases it is as well to clean out the hubs to remove any swarf or possibly identify a dud ball. *If you have new graded balls, swap them in after clearing out the muck. Andre's hub will almost certainly be equipped with industrial sealed cartridge bearings. *If they are damaged, they will simply be replaced. *Probably with some nice German or Swedish-made units, if I know Andre. Chalo It's highly speculative but it is not beyond the bounds of belief that the wheel was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting. Oh dear. *Is this the fault of the eco wheel supplier, or are they just doing their best without a suitably qualified engineer? Errr.... how's that? If the axle is vertical there are about 10 little balls supporting the wheel; if horizontal, about half that. Cheers, John B. It has nothing to do with your perception of the number of balls in contact. Vertical positioning links the sky to the ground. *Horizontal positionining is parallel to (or level with) the horizon or still water. *With the axle in the vertical position the balls will oscillate very fractionally and displace the lubricant between themselves and the races. *The bearing surfaces are then dry and the chatter will cause fatigue failure in the races at the point of the ball contact. *With the axle in the horizontal position, it is not loaded by the weight of the wheel and the axle is free to turn. *It is the free turning of the axle to the wheel during carriage which continues to lubricate the bearing and failure is avoided. *Injury caused by incorrect bearing carriage has been known for over 40 years. I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, You have something against nightime couriers? The damage may occur in less than an hour and heavy bearings are known for this. It has nothing to do with sunlight or the lack of it. and, as far as can be determined it has little to do with lubrication. It's "to do with" a lack of (effective) lubrication. Bearings are not meant to be static, they are meant to turn and the lubricant choice is dependant upon temperature, load and angular velocity in service. Advanced lubricants make it possible that bearings will survive poor handling, but that does not detract from the facts. But more to the point you specified that the wheel might have been "was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting". given that this is a new installation it seems highly unlikely that the wheel would have been transported with the motor running, doesn't it? Vibration from the carriage of the wheel, not it's operation (which would be fine). |
#34
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What causes the knock in my electric hub?
On Aug 24, 4:18*am, Andre Jute wrote:
On Aug 23, 12:35*pm, john B. wrote: On Tue, 23 Aug 2011 00:46:11 -0700 (PDT), thirty-six wrote: On Aug 23, 2:19*am, john B. wrote: On Mon, 22 Aug 2011 13:41:42 -0700 (PDT), thirty-six wrote: On Aug 22, 8:22*pm, Chalo wrote: thirty-six wrote: john B. wrote: A somewhat belated response but I have the same problem with my front wheel - a click each revolution with weight applied. Additionally weaving the bike back and forth across the road indicates that the problem is only on the L.H. side. I strongly suspect either a bad ball or a scored race in the front hub. Andre's original description does seem to fit the idea of a contaminated bearing or faulty ball found with economy hubs. *In both cases it is as well to clean out the hubs to remove any swarf or possibly identify a dud ball. *If you have new graded balls, swap them in after clearing out the muck. Andre's hub will almost certainly be equipped with industrial sealed cartridge bearings. *If they are damaged, they will simply be replaced. *Probably with some nice German or Swedish-made units, if I know Andre. Chalo It's highly speculative but it is not beyond the bounds of belief that the wheel was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting. Oh dear. *Is this the fault of the eco wheel supplier, or are they just doing their best without a suitably qualified engineer? Errr.... how's that? If the axle is vertical there are about 10 little balls supporting the wheel; if horizontal, about half that. Cheers, John B. It has nothing to do with your perception of the number of balls in contact. Vertical positioning links the sky to the ground. *Horizontal positionining is parallel to (or level with) the horizon or still water. *With the axle in the vertical position the balls will oscillate very fractionally and displace the lubricant between themselves and the races. *The bearing surfaces are then dry and the chatter will cause fatigue failure in the races at the point of the ball contact. *With the axle in the horizontal position, it is not loaded by the weight of the wheel and the axle is free to turn. *It is the free turning of the axle to the wheel during carriage which continues to lubricate the bearing and failure is avoided. *Injury caused by incorrect bearing carriage has been known for over 40 years. I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, and, as far as can be determined it has little to do with lubrication. But more to the point you specified that the wheel might have been "was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting". given that this is a new installation it seems highly unlikely that the wheel would have been transported with the motor running, doesn't it? Cheers, John B. From the shape of the box in which the wheel came, I imagine it was shipped standing up. Certainly not running for months either, as the battery was well charged on arrival. Trevor's only talent is pedontology, foot in mouth disease. * -- Andre Jute- Hide quoted text - - Show quoted text - You can manage to be ignorant and obnoxious simultaneously, quite a feat. |
#35
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What causes the knock in my electric hub?
On Tue, 23 Aug 2011 22:55:31 -0500, "T°m Sherm@n"
" wrote: On 8/23/2011 6:35 AM, john B. wrote: I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, [...] So if I only ride in the dark, I will not have any issues with bearings fretting? Good to know. Only if you have a theory about it Cheers, John B. |
#36
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What causes the knock in my electric hub?
On Tue, 23 Aug 2011 22:49:03 -0700 (PDT), thirty-six
wrote: On Aug 23, 12:35*pm, john B. wrote: On Tue, 23 Aug 2011 00:46:11 -0700 (PDT), thirty-six wrote: On Aug 23, 2:19*am, john B. wrote: On Mon, 22 Aug 2011 13:41:42 -0700 (PDT), thirty-six wrote: On Aug 22, 8:22*pm, Chalo wrote: thirty-six wrote: john B. wrote: A somewhat belated response but I have the same problem with my front wheel - a click each revolution with weight applied. Additionally weaving the bike back and forth across the road indicates that the problem is only on the L.H. side. I strongly suspect either a bad ball or a scored race in the front hub. Andre's original description does seem to fit the idea of a contaminated bearing or faulty ball found with economy hubs. *In both cases it is as well to clean out the hubs to remove any swarf or possibly identify a dud ball. *If you have new graded balls, swap them in after clearing out the muck. Andre's hub will almost certainly be equipped with industrial sealed cartridge bearings. *If they are damaged, they will simply be replaced. *Probably with some nice German or Swedish-made units, if I know Andre. Chalo It's highly speculative but it is not beyond the bounds of belief that the wheel was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting. Oh dear. *Is this the fault of the eco wheel supplier, or are they just doing their best without a suitably qualified engineer? Errr.... how's that? If the axle is vertical there are about 10 little balls supporting the wheel; if horizontal, about half that. Cheers, John B. It has nothing to do with your perception of the number of balls in contact. Vertical positioning links the sky to the ground. *Horizontal positionining is parallel to (or level with) the horizon or still water. *With the axle in the vertical position the balls will oscillate very fractionally and displace the lubricant between themselves and the races. *The bearing surfaces are then dry and the chatter will cause fatigue failure in the races at the point of the ball contact. *With the axle in the horizontal position, it is not loaded by the weight of the wheel and the axle is free to turn. *It is the free turning of the axle to the wheel during carriage which continues to lubricate the bearing and failure is avoided. *Injury caused by incorrect bearing carriage has been known for over 40 years. I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, You have something against nightime couriers? The damage may occur in less than an hour and heavy bearings are known for this. It has nothing to do with sunlight or the lack of it. Interesting. the bearings we had the problems with were on a 500 KW generator. We were running a 750 kw generator as primary power and the 500 kw units were standby only. It took nearly 6 months, just sitting there, for the bearings to fret enough to vibrate. and, as far as can be determined it has little to do with lubrication. It's "to do with" a lack of (effective) lubrication. Bearings are not meant to be static, they are meant to turn and the lubricant choice is dependant upon temperature, load and angular velocity in service. Advanced lubricants make it possible that bearings will survive poor handling, but that does not detract from the facts. Bearings don't fret if they are constantly rotated, regardless of the lubrication. You can spin a dry ball bearing with compressed air until it turns blue without a sign of fretting. But more to the point you specified that the wheel might have been "was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting". given that this is a new installation it seems highly unlikely that the wheel would have been transported with the motor running, doesn't it? Vibration from the carriage of the wheel, not it's operation (which would be fine). Cheers, John B. |
#37
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What causes the knock in my electric hub?
On Aug 24, 1:05*pm, john B. wrote:
On Tue, 23 Aug 2011 22:49:03 -0700 (PDT), thirty-six wrote: On Aug 23, 12:35 pm, john B. wrote: On Tue, 23 Aug 2011 00:46:11 -0700 (PDT), thirty-six wrote: On Aug 23, 2:19 am, john B. wrote: On Mon, 22 Aug 2011 13:41:42 -0700 (PDT), thirty-six wrote: On Aug 22, 8:22 pm, Chalo wrote: thirty-six wrote: john B. wrote: A somewhat belated response but I have the same problem with my front wheel - a click each revolution with weight applied. Additionally weaving the bike back and forth across the road indicates that the problem is only on the L.H. side. I strongly suspect either a bad ball or a scored race in the front hub. Andre's original description does seem to fit the idea of a contaminated bearing or faulty ball found with economy hubs. In both cases it is as well to clean out the hubs to remove any swarf or possibly identify a dud ball. If you have new graded balls, swap them in after clearing out the muck. Andre's hub will almost certainly be equipped with industrial sealed cartridge bearings. If they are damaged, they will simply be replaced. Probably with some nice German or Swedish-made units, if I know Andre. Chalo It's highly speculative but it is not beyond the bounds of belief that the wheel was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting. Oh dear. Is this the fault of the eco wheel supplier, or are they just doing their best without a suitably qualified engineer? Errr.... how's that? If the axle is vertical there are about 10 little balls supporting the wheel; if horizontal, about half that. Cheers, John B. It has nothing to do with your perception of the number of balls in contact. Vertical positioning links the sky to the ground. Horizontal positionining is parallel to (or level with) the horizon or still water. With the axle in the vertical position the balls will oscillate very fractionally and displace the lubricant between themselves and the races. The bearing surfaces are then dry and the chatter will cause fatigue failure in the races at the point of the ball contact. With the axle in the horizontal position, it is not loaded by the weight of the wheel and the axle is free to turn. It is the free turning of the axle to the wheel during carriage which continues to lubricate the bearing and failure is avoided. Injury caused by incorrect bearing carriage has been known for over 40 years. I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, You have something against nightime couriers? * The damage may occur in less than an hour and heavy bearings are known for this. *It has nothing to do with sunlight or the lack of it. Interesting. the bearings we had the problems with were on a 500 KW generator. We were running a 750 kw generator as primary power and the 500 kw units were standby only. It took nearly 6 months, just sitting there, for the bearings to fret enough to vibrate. You like to put the cart before the horse, I see. and, as far as can be determined it has little to do with lubrication. It's "to do with" a lack of (effective) lubrication. *Bearings are not meant to be static, they are meant to turn and the lubricant choice is dependant upon temperature, load and angular velocity in service. Advanced lubricants make it possible that bearings will survive poor handling, but that does not detract from the facts. Bearings don't fret if they are constantly rotated, regardless of the lubrication. You can spin a dry ball bearing with compressed air until it turns blue without a sign of fretting. I've no desire to do that. But more to the point you specified that the wheel might have been "was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting". given that this is a new installation it seems highly unlikely that the wheel would have been transported with the motor running, doesn't it? Vibration from the carriage of the wheel, not it's operation (which would be fine). Cheers, John B.- Hide quoted text - - Show quoted text - |
#38
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What causes the knock in my electric hub?
On Wed, 24 Aug 2011 05:59:28 -0700 (PDT), thirty-six
wrote: On Aug 24, 1:05*pm, john B. wrote: On Tue, 23 Aug 2011 22:49:03 -0700 (PDT), thirty-six wrote: On Aug 23, 12:35 pm, john B. wrote: On Tue, 23 Aug 2011 00:46:11 -0700 (PDT), thirty-six wrote: On Aug 23, 2:19 am, john B. wrote: On Mon, 22 Aug 2011 13:41:42 -0700 (PDT), thirty-six wrote: On Aug 22, 8:22 pm, Chalo wrote: thirty-six wrote: john B. wrote: A somewhat belated response but I have the same problem with my front wheel - a click each revolution with weight applied. Additionally weaving the bike back and forth across the road indicates that the problem is only on the L.H. side. I strongly suspect either a bad ball or a scored race in the front hub. Andre's original description does seem to fit the idea of a contaminated bearing or faulty ball found with economy hubs. In both cases it is as well to clean out the hubs to remove any swarf or possibly identify a dud ball. If you have new graded balls, swap them in after clearing out the muck. Andre's hub will almost certainly be equipped with industrial sealed cartridge bearings. If they are damaged, they will simply be replaced. Probably with some nice German or Swedish-made units, if I know Andre. Chalo It's highly speculative but it is not beyond the bounds of belief that the wheel was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting. Oh dear. Is this the fault of the eco wheel supplier, or are they just doing their best without a suitably qualified engineer? Errr.... how's that? If the axle is vertical there are about 10 little balls supporting the wheel; if horizontal, about half that. Cheers, John B. It has nothing to do with your perception of the number of balls in contact. Vertical positioning links the sky to the ground. Horizontal positionining is parallel to (or level with) the horizon or still water. With the axle in the vertical position the balls will oscillate very fractionally and displace the lubricant between themselves and the races. The bearing surfaces are then dry and the chatter will cause fatigue failure in the races at the point of the ball contact. With the axle in the horizontal position, it is not loaded by the weight of the wheel and the axle is free to turn. It is the free turning of the axle to the wheel during carriage which continues to lubricate the bearing and failure is avoided. Injury caused by incorrect bearing carriage has been known for over 40 years. I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, You have something against nightime couriers? * The damage may occur in less than an hour and heavy bearings are known for this. *It has nothing to do with sunlight or the lack of it. Interesting. the bearings we had the problems with were on a 500 KW generator. We were running a 750 kw generator as primary power and the 500 kw units were standby only. It took nearly 6 months, just sitting there, for the bearings to fret enough to vibrate. You like to put the cart before the horse, I see. How so? and, as far as can be determined it has little to do with lubrication. It's "to do with" a lack of (effective) lubrication. *Bearings are not meant to be static, they are meant to turn and the lubricant choice is dependant upon temperature, load and angular velocity in service. Advanced lubricants make it possible that bearings will survive poor handling, but that does not detract from the facts. Bearings don't fret if they are constantly rotated, regardless of the lubrication. You can spin a dry ball bearing with compressed air until it turns blue without a sign of fretting. I've no desire to do that. But more to the point you specified that the wheel might have been "was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting". given that this is a new installation it seems highly unlikely that the wheel would have been transported with the motor running, doesn't it? Vibration from the carriage of the wheel, not it's operation (which would be fine). Cheers, John B.- Hide quoted text - - Show quoted text - Cheers, John B. |
#39
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What causes the knock in my electric hub?
On 8/21/2011 5:48 PM, "T°m Sherm@n" wrote:
On 8/21/2011 10:32 AM, thirty-six aka Trevor Jeffrey wrote: On Aug 21, 6:31 am, Andre wrote: With only about 50 klicks on it, my 8FUN electric hub has developed a knock. It happens once per revolution. It is as yet small but definite. It appears to be a double knock. It doesn't happen unless there is some weight on the front wheel, such as just pressing down on the handlebars as I walk the bike. The fit and tightness of the axle and anti-rotation washers in the fork have been checked, also the spokes and the headset and are all good. What you think it is? Something beyond your investigative skills. Not very helpful, but funny. And it's Andre, so that makes it fair. |
#40
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What causes the knock in my electric hub?
On Aug 25, 1:02*am, john B. wrote:
On Wed, 24 Aug 2011 05:59:28 -0700 (PDT), thirty-six wrote: On Aug 24, 1:05 pm, john B. wrote: On Tue, 23 Aug 2011 22:49:03 -0700 (PDT), thirty-six wrote: On Aug 23, 12:35 pm, john B. wrote: On Tue, 23 Aug 2011 00:46:11 -0700 (PDT), thirty-six wrote: On Aug 23, 2:19 am, john B. wrote: On Mon, 22 Aug 2011 13:41:42 -0700 (PDT), thirty-six wrote: On Aug 22, 8:22 pm, Chalo wrote: thirty-six wrote: john B. wrote: A somewhat belated response but I have the same problem with my front wheel - a click each revolution with weight applied. Additionally weaving the bike back and forth across the road indicates that the problem is only on the L.H. side. I strongly suspect either a bad ball or a scored race in the front hub. Andre's original description does seem to fit the idea of a contaminated bearing or faulty ball found with economy hubs.. In both cases it is as well to clean out the hubs to remove any swarf or possibly identify a dud ball. If you have new graded balls, swap them in after clearing out the muck. Andre's hub will almost certainly be equipped with industrial sealed cartridge bearings. If they are damaged, they will simply be replaced. Probably with some nice German or Swedish-made units, if I know Andre. Chalo It's highly speculative but it is not beyond the bounds of belief that the wheel was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting. Oh dear. Is this the fault of the eco wheel supplier, or are they just doing their best without a suitably qualified engineer? Errr.... how's that? If the axle is vertical there are about 10 little balls supporting the wheel; if horizontal, about half that. Cheers, John B. It has nothing to do with your perception of the number of balls in contact. Vertical positioning links the sky to the ground. Horizontal positionining is parallel to (or level with) the horizon or still water. With the axle in the vertical position the balls will oscillate very fractionally and displace the lubricant between themselves and the races. The bearing surfaces are then dry and the chatter will cause fatigue failure in the races at the point of the ball contact. With the axle in the horizontal position, it is not loaded by the weight of the wheel and the axle is free to turn. It is the free turning of the axle to the wheel during carriage which continues to lubricate the bearing and failure is avoided. Injury caused by incorrect bearing carriage has been known for over 40 years. I hate to poke holes in your theories but I have a little experience with fretted bearings and it is not a process that happens over night, You have something against nightime couriers? The damage may occur in less than an hour and heavy bearings are known for this. It has nothing to do with sunlight or the lack of it. Interesting. the bearings we had the problems with were on a 500 KW generator. We were running a 750 kw generator as primary power and the 500 kw units were standby only. It took nearly 6 months, just sitting there, for the bearings to fret enough to vibrate. You like to put the cart before the horse, I see. How so? and, as far as can be determined it has little to do with lubrication. It's "to do with" a lack of (effective) lubrication. Bearings are not meant to be static, they are meant to turn and the lubricant choice is dependant upon temperature, load and angular velocity in service. Advanced lubricants make it possible that bearings will survive poor handling, but that does not detract from the facts. Bearings don't fret if they are constantly rotated, regardless of the lubrication. You can spin a dry ball bearing with compressed air until it turns blue without a sign of fretting. I've no desire to do that. But more to the point you specified that the wheel might have been "was transported on its side with the stress on the axle and the mass of the motor nicely vibrating the bearing to cause fretting". given that this is a new installation it seems highly unlikely that the wheel would have been transported with the motor running, doesn't it? Vibration from the carriage of the wheel, not it's operation (which would be fine). Cheers, John B.- Hide quoted text - - Show quoted text - Cheers, John B. It is vibration of the bearing (which is not turning) which causes the fretting leading initially to lubricant displacement and bearing fatigue. Bearings treated with molybdenum disulphide will likely take relatively long time before failure from simple vibration. It is worthy of study if you must store bearings next to a running engine. |
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