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#81
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MTB cone type wheel bearings.
On Apr 20, 4:41*pm, AMuzi wrote:
On 4/20/2013 10:12 AM, thirty-six wrote: On Apr 20, 1:54 am, Phil W Lee wrote: thirty-six considered Fri, 19 Apr 2013 03:12:00 -0700 (PDT) the perfect time to write: On Apr 19, 4:07 am, Frank Krygowski wrote: On Apr 18, 8:11 pm, James wrote: On 19/04/13 08:38, Phil W Lee wrote: *considered Thu, 18 Apr 2013 08:11:06 +1000 the perfect time to write: The quote is not clear because it does not define what the increase is with respect to. *I have read other papers that say cageless bearings run hotter than caged bearings - thus more friction losses in the cageless variety. Unless you can explain how adding multiple points of sliding contact can reduce friction over a design with only rolling contact, that falls well short of sensible. What is a design with only rolling contact? *If you mean a cage less rolling bearing (ball or roller), then please explain how sliding contact is avoided when there is no cage to keep the rolling elements from touching? Please also explain to me, as I've obviously lost me bearings, why a google search yields results such as; "Ball Cage Effect The early forms of ball bearings were full-ball types without ball cages. Friction between balls caused loud noise, made high-speed rotation impossible and shortened the service life. Twenty years later, a Caged Ball design was developed for ball bearings. The new design enabled high-speed rotation at a low noise level, and extended the service life despite the reduced number of balls used. It marked a major development in the history of ball bearings. Similarly, the quality of needle bearings was significantly improved by the caged needle structure. With cage-less, full-ball types of ball bearings, balls make metallic contact with one another and produce loud noise. In addition, they rotate in opposite directions, causing the sliding contact between two adjacent balls to occur at a speed twice the ball-spinning rate. It results in severe wear and shortens the service life. In addition, without a cage, balls make point contact to increase bearing stress, thus facilitating breakage of the oil film. In contrast, each caged ball contacts the cage over a wide area. Therefore, the oil film does not break, the noise level is low and balls can rotate at a high speed, resulting in a long service life." (google "site:tech.thk.com Caged Ball SHS") Looks to me like they're advertising their design feature. I left all my bearing catalogs behind when I retired, but I know for sure that a bearing's load capacity is increased when the number of balls increases. For ordinary industrial ball bearings, the type with the cage is called a Conrad bearing; it's the basic type. *The type that crams an extra ball or two into the groove is called a slot-fill bearing, or full complement bearing. *Its radial load capacity is definitely higher, due to the higher ball count. *(Its axial load capacity is far lower, due to the groove.) It may be that caged ball bearings are better for high speeds, but that has nothing to do with bicycle applications. *With the cycling penchant for light weight, we're more concerned with getting sufficient load capacity out of the smallest, lightest assembly. *That calls for a full complement of bearing balls. The SKF site is good for browsing and learning. *Seehttp://www.skf..com/group/products/bearings-units-housings/ball-bearin... for example. - Frank Krygowski without the spacer the balls are forced against each other and ovalise. What forces them against each other? I'm not submitting an argument for courtroom entertainment, I have not the words. * They just do. Why would it force the balls against each other, but somehow not force the balls against the spacer? I've seen more bearings wrecked by a spacer breaking up inside than all other causes put together, which doesn't say much for the lifespan enhancing properties of the cage. I've seen more monkeys. *Good cages installed correctly with good balls last. * * * * The bearing has a shorter lifespan whatever speed it turns unless there is a constant oil feed, in which case it might not matter with a low speed application and a saving can be made on bearing size, which is useful when loads are 10 tonnes and bearing speed is below 10rev/min. When bicycles were oiled before riding the use of unspaced balls was acceptable but when laziness and Brandtian thoughts of putting money into the pockets of the oil companies became more prevelant, a belief was born that bicycle bearings could work without routine attention to lubrication. I questioned the notion that bicycles don't need oiling in 1983. *It seemed that bicycle shops were encouraging laziness and with further experience I found that bearings generally failed within two years, unless the bicycle was annually serviced. *Clever eh? When a bearing heavily loaded and run at low speed as on a bicycle it becomes even more important that when grease is used it is sufficiently fluid at the operating temperature that the balls are continually wetted. *There is also some pumping of a correctly specified grease which pushes the debris away from the balls and track and brings in clean lubricant. *I have found calcium grease with extra oil to be most suitable for the wheel and crank bearings. * MoS2 can also be used to help the load capacity and extend bearing life almost indefinitely as long as routine checks are made that the bearing is still wet and there is no stiffness or grittiness when examination is made with a stethescope. The only way MoS2 can extend the life of the bearing is by limiting the effects of wear. It reduces friction - but if that allows the balls to skid instead of roll, it'll make things worse, not better. Have you been drinking again? It's main benefit is in sliding contacts, where friction reduction has the greatest benefit. Once there's any sliding going on in a roller bearing, you are already into damage limitation. There is always sliding, unless the bearing is getting torn apart, which is what happens when your banana munching mates run bearings without a lubricant. I think you are having trouble understanding the meaning of "high speed" in relation to bearings. You also beleive in Daddy Christmas and the tooth fairy. Cages can have their uses in bearings that are sufficiently high speed that bunching of the balls would have severe effects on the balance. That is certainly not the case in anything on a bicycle. I've seen the effect of running a bicycle wheel bearing in a standard "cycle" grease with loose balls. *At the upper riding speeds the grease cavitates and the balls roll on a single axis, without spin. The tracks as well as the balls are not adequately lubricated. * The balls will wear taking them out of sphericity and the tracks will fail from fatigue. *If left long enough without adequate lubrication, ome balls may crack in two and get caught up with the cage so churning that up. The cage stops the cavitation of grease and the balls, as long as they are spherical, will spin so providing adequate lubrication above 12mph (chosen from the air). My regular speeds were up to around 40mph and less frequently 68mph. I trashed wheel bearings regularly for a few years, more than my mates probably because I liked those long downhill runs. *I gave up on their (and shop) recommendations as my demands were obviously greater than the regular racer. *I sought out speed. * A ball only fill with a slack grease did not withstand my use, the wheel bearings had to be either regularly oiled, when ball only, or caged with a slack grease. A well designed retainer (such as Campagnolo's #2101 whose Yes, the Campag' retainers are good. patents have expired now; analogs available cheaply from Sugino,Tange etc) holds a full count of balls and performs as well as loose bearings with quicker assembly. No downside at all. It performs better as it prevents grease cavitation. Most Campag' bearings had oil holes, the top models were at the hub centre and used for racing whereby it was simpler to prepare the bike for the race. Many inexpensive designs are just barely functional. We need to distinguish between significant factors (number of load points, bearing quality, cup and cone material, There's not a lot in it as long as there is no swarf in the bearing and a lubricant that is up to the job. My budget Sachs and Joytech hubs are fine, because I cleaned them out of swarf and used my mix of calcium grease and 3in1 and Weldtite oil. concentricity, hardness and finish etc) and minor factors such as whether a retainer is supplied in the set. I'd suspect some budget bike having poor bearings but not any stock replacement hubs. Confounding all that, Murphy's Law shows us that your average guy installs retainers backwards about half the time, a problem with no obvious solution. two sugars in a cuppa can help the morning staff. |
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#82
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MTB cone type wheel bearings.
On Apr 20, 6:24*pm, "Ian Field"
wrote: "AMuzi" wrote in message ... On 4/20/2013 10:12 AM, thirty-six wrote: On Apr 20, 1:54 am, Phil W Lee wrote: thirty-six considered Fri, 19 Apr 2013 03:12:00 -0700 (PDT) the perfect time to write: On Apr 19, 4:07 am, Frank Krygowski wrote: On Apr 18, 8:11 pm, James wrote: On 19/04/13 08:38, Phil W Lee wrote: *considered Thu, 18 Apr 2013 08:11:06 +1000 the perfect time to write: The quote is not clear because it does not define what the increase is with respect to. *I have read other papers that say cageless bearings run hotter than caged bearings - thus more friction losses in the cageless variety. Unless you can explain how adding multiple points of sliding contact can reduce friction over a design with only rolling contact, that falls well short of sensible. What is a design with only rolling contact? *If you mean a cage less rolling bearing (ball or roller), then please explain how sliding contact is avoided when there is no cage to keep the rolling elements from touching? Please also explain to me, as I've obviously lost me bearings, why a google search yields results such as; "Ball Cage Effect The early forms of ball bearings were full-ball types without ball cages. Friction between balls caused loud noise, made high-speed rotation impossible and shortened the service life. Twenty years later, a Caged Ball design was developed for ball bearings. The new design enabled high-speed rotation at a low noise level, and extended the service life despite the reduced number of balls used. It marked a major development in the history of ball bearings. Similarly, the quality of needle bearings was significantly improved by the caged needle structure. With cage-less, full-ball types of ball bearings, balls make metallic contact with one another and produce loud noise. In addition, they rotate in opposite directions, causing the sliding contact between two adjacent balls to occur at a speed twice the ball-spinning rate. It results in severe wear and shortens the service life. In addition, without a cage, balls make point contact to increase bearing stress, thus facilitating breakage of the oil film. In contrast, each caged ball contacts the cage over a wide area. Therefore, the oil film does not break, the noise level is low and balls can rotate at a high speed, resulting in a long service life." (google "site:tech.thk.com Caged Ball SHS") Looks to me like they're advertising their design feature. I left all my bearing catalogs behind when I retired, but I know for sure that a bearing's load capacity is increased when the number of balls increases. For ordinary industrial ball bearings, the type with the cage is called a Conrad bearing; it's the basic type. *The type that crams an extra ball or two into the groove is called a slot-fill bearing, or full complement bearing. *Its radial load capacity is definitely higher, due to the higher ball count. *(Its axial load capacity is far lower, due to the groove.) It may be that caged ball bearings are better for high speeds, but that has nothing to do with bicycle applications. *With the cycling penchant for light weight, we're more concerned with getting sufficient load capacity out of the smallest, lightest assembly. *That calls for a full complement of bearing balls. The SKF site is good for browsing and learning. Seehttp://www.skf.com/group/products/bearings-units-housings/ball-bearin... for example. - Frank Krygowski without the spacer the balls are forced against each other and ovalise. What forces them against each other? I'm not submitting an argument for courtroom entertainment, I have not the words. * They just do. Why would it force the balls against each other, but somehow not force the balls against the spacer? I've seen more bearings wrecked by a spacer breaking up inside than all other causes put together, which doesn't say much for the lifespan enhancing properties of the cage. I've seen more monkeys. *Good cages installed correctly with good balls last. * * * * The bearing has a shorter lifespan whatever speed it turns unless there is a constant oil feed, in which case it might not matter with a low speed application and a saving can be made on bearing size, which is useful when loads are 10 tonnes and bearing speed is below 10rev/min. When bicycles were oiled before riding the use of unspaced balls was acceptable but when laziness and Brandtian thoughts of putting money into the pockets of the oil companies became more prevelant, a belief was born that bicycle bearings could work without routine attention to lubrication. I questioned the notion that bicycles don't need oiling in 1983. *It seemed that bicycle shops were encouraging laziness and with further experience I found that bearings generally failed within two years, unless the bicycle was annually serviced. *Clever eh? When a bearing heavily loaded and run at low speed as on a bicycle it becomes even more important that when grease is used it is sufficiently fluid at the operating temperature that the balls are continually wetted. *There is also some pumping of a correctly specified grease which pushes the debris away from the balls and track and brings in clean lubricant. *I have found calcium grease with extra oil to be most suitable for the wheel and crank bearings. * MoS2 can also be used to help the load capacity and extend bearing life almost indefinitely as long as routine checks are made that the bearing is still wet and there is no stiffness or grittiness when examination is made with a stethescope. The only way MoS2 can extend the life of the bearing is by limiting the effects of wear. It reduces friction - but if that allows the balls to skid instead of roll, it'll make things worse, not better. Have you been drinking again? It's main benefit is in sliding contacts, where friction reduction has the greatest benefit. Once there's any sliding going on in a roller bearing, you are already into damage limitation. There is always sliding, unless the bearing is getting torn apart, which is what happens when your banana munching mates run bearings without a lubricant. I think you are having trouble understanding the meaning of "high speed" in relation to bearings. You also beleive in Daddy Christmas and the tooth fairy. Cages can have their uses in bearings that are sufficiently high speed that bunching of the balls would have severe effects on the balance. That is certainly not the case in anything on a bicycle. I've seen the effect of running a bicycle wheel bearing in a standard "cycle" grease with loose balls. *At the upper riding speeds the grease cavitates and the balls roll on a single axis, without spin. The tracks as well as the balls are not adequately lubricated. * The balls will wear taking them out of sphericity and the tracks will fail from fatigue. *If left long enough without adequate lubrication, ome balls may crack in two and get caught up with the cage so churning that up. The cage stops the cavitation of grease and the balls, as long as they are spherical, will spin so providing adequate lubrication above 12mph (chosen from the air). My regular speeds were up to around 40mph and less frequently 68mph. I trashed wheel bearings regularly for a few years, more than my mates probably because I liked those long downhill runs. *I gave up on their (and shop) recommendations as my demands were obviously greater than the regular racer. *I sought out speed. * A ball only fill with a slack grease did not withstand my use, the wheel bearings had to be either regularly oiled, when ball only, or caged with a slack grease. A well designed retainer (such as Campagnolo's #2101 whose patents have expired now; analogs available cheaply from Sugino,Tange etc) holds a full count of balls and performs as well as loose bearings with quicker assembly. No downside at all. Many inexpensive designs are just barely functional. We need to distinguish between significant factors (number of load points, bearing quality, cup and cone material, concentricity, hardness and finish etc) and minor factors such as whether a retainer is supplied in the set. Confounding all that, Murphy's Law shows us that your average guy installs retainers backwards about half the time, a problem with no obvious solution. Wouldn't someone spot something so obviously wrong when they try to adjust the bearing for free rolling without play?! maybe you are thinking of ... |
#83
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MTB cone type wheel bearings.
On Apr 20, 9:06*pm, davethedave wrote:
On Thu, 18 Apr 2013 15:52:36 -0700, Dan O wrote: Well, if the cage itself is ~static relative to the balls' rotation, maybe it's less sliding force overall than two rolling balls rubbing against each other (?) That said, I prefer the idea of loose balls. Me too. I can't stand those lycra shorts. The movement in an enclosed space causes much more friction. -- davethedave try greasin em wi castor oil. |
#84
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MTB cone type wheel bearings.
On Saturday, April 20, 2013 7:01:43 PM UTC-4, thirty-six wrote:
On Apr 20, 4:36*pm, wrote: On Saturday, April 20, 2013 11:12:55 AM UTC-4, thirty-six wrote: On Apr 20, 1:54*am, Phil W Lee wrote: Cages can have their uses in bearings that are sufficiently high speed that bunching of the balls would have severe effects on the balance.. That is certainly not the case in anything on a bicycle. I've seen the effect of running a bicycle wheel bearing in a standard "cycle" grease with loose balls. *At the upper riding speeds the grease cavitates and the balls roll on a single axis, without spin. The tracks as well as the balls are not adequately lubricated. * The balls will wear taking them out of sphericity and the tracks will fail from fatigue. *If left long enough without adequate lubrication, ome balls may crack in two and get caught up with the cage so churning that up. I'm a little curious how you observed the grease "cavitating" while riding at high speeds. I did the sensible option and recreated the rotating wheel with the dustcap pulled from the left side of the rear wheel, by putting the bike upside down and turning the cranks. Hmm. And that allowed you to observe microscopic bubbles within the opaque grease? Wow. My first technical job (part time, while in college) was as a hydraulic laboratory technician, so the type of cavitation I'm most familiar with occurs in a restricted intake of a hydraulic pump. Pressure drops below the vapor pressure at certain spots in the flow, the fluid forms micro bubbles which are then pressurized just within the pump. The rapid collapse of the bubbles causes shock waves that eventually erode pump metal. Same thing happens, under slightly different conditions, with some boat propellers, I understand. But cavitation in a bicycle bearing must mean something else, and in any case, I don't see how little bubbles of air would interfere with an oil film on balls or races. Cor Frank, your training/ conditioning has worked well, hasn't it? Don't you remember running on the beach naked, in and out of the sea, you know when life was just great? I haven't been naked on a beach for almost two years now. But that incident didn't have anything to do with bearings of any kind. Visibility was fine, so I never even needed to know which way was north. *And if you did observe cavitation (did you mean air bubbles in the grease?) why you think it would have a deleterious effect on the lubrication. I don't need to think it, it does. Ah. I've ridden the bearings with that setup of lubrication and none lasted 18 months despite fancy teflon- loaded bicycle specific grease. The cage stops the cavitation of grease and the balls... And how or why the cage would stop the air bubbles in the grease. It just does, no-one persuades it either way, it has no auditory or mental capacity. That's just the way it is. Ah. Even 68 mph works out to only about 850 rpm for a typical bike wheel. *In the world of bearing design, that definitely qualifies as low speed. *It's below the idling speed of a lot of engines, below what auto, motorcycle and trailer wheels do for many tens of thousands of maintenance-free miles. Yes, it is low-speed for a caged bearing but goes beyond the limits of an uncaged bearing due to cavitation of grease. Ah. - Frank Krygowski |
#85
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MTB cone type wheel bearings.
On Apr 21, 2:30*am, wrote:
On Saturday, April 20, 2013 7:01:43 PM UTC-4, thirty-six wrote: On Apr 20, 4:36*pm, wrote: On Saturday, April 20, 2013 11:12:55 AM UTC-4, thirty-six wrote: On Apr 20, 1:54*am, Phil W Lee wrote: Cages can have their uses in bearings that are sufficiently high speed that bunching of the balls would have severe effects on the balance. That is certainly not the case in anything on a bicycle. I've seen the effect of running a bicycle wheel bearing in a standard "cycle" grease with loose balls. *At the upper riding speeds the grease cavitates and the balls roll on a single axis, without spin. The tracks as well as the balls are not adequately lubricated. * The balls will wear taking them out of sphericity and the tracks will fail from fatigue. *If left long enough without adequate lubrication, ome balls may crack in two and get caught up with the cage so churning that up. I'm a little curious how you observed the grease "cavitating" while riding at high speeds. I did the sensible option and recreated the rotating wheel with the dustcap pulled from the left side of the rear wheel, by putting the bike upside down and turning the cranks. Hmm. *And that allowed you to observe microscopic bubbles within the opaque grease? *Wow. So f88ing clever you ARE. Just do it. the cavitation is clear, the grease rises away and the paleness can be seen over a band the area at least 1/4 width of the balls, in line with the track of the balls. My first technical job (part time, while in college) was as a hydraulic laboratory technician, so the type of cavitation I'm most familiar with occurs in a restricted intake of a hydraulic pump. yes, the balls act like a pump, pushing the grease out, as there is nothing to retain it. *Pressure drops below the vapor pressure at certain spots in the flow, the fluid forms micro bubbles which are then pressurized just within the pump. *The rapid collapse of the bubbles causes shock waves that eventually erode pump metal. *Same thing happens, under slightly different conditions, with some boat propellers, I understand. *But cavitation in a bicycle bearing must mean something else, and in any case, I don't see how little bubbles of air would interfere with an oil film on balls or races. They join up in about 20 seconds. Just do it. *Cor Frank, your training/ conditioning has worked well, hasn't it? * Don't you remember running on the beach naked, in and out of the sea, you know when life was just great? I haven't been naked on a beach for almost two years now. *But that incident didn't have anything to do with bearings of any kind. *Visibility was fine, so I never even needed to know which way was north. you were thinking in words, didn't venture into the "polluted" sea and life wasn't great.. *And if you did observe cavitation (did you mean air bubbles in the grease?) why you think it would have a deleterious effect on the lubrication. |
#86
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MTB cone type wheel bearings.
On Saturday, April 20, 2013 7:17:30 PM UTC-4, thirty-six wrote:
On Apr 20, 4:41*pm, AMuzi wrote: On 4/20/2013 10:12 AM, thirty-six wrote: On Apr 20, 1:54 am, Phil W Lee wrote: thirty-six considered Fri, 19 Apr 2013 03:12:00 -0700 (PDT) the perfect time to write: On Apr 19, 4:07 am, Frank Krygowski wrote: On Apr 18, 8:11 pm, James wrote: On 19/04/13 08:38, Phil W Lee wrote: *considered Thu, 18 Apr 2013 08:11:06 +1000 the perfect time to write: The quote is not clear because it does not define what the increase is with respect to. *I have read other papers that say cageless bearings run hotter than caged bearings - thus more friction losses in the cageless variety. Unless you can explain how adding multiple points of sliding contact can reduce friction over a design with only rolling contact, that falls well short of sensible. What is a design with only rolling contact? *If you mean a cage less rolling bearing (ball or roller), then please explain how sliding contact is avoided when there is no cage to keep the rolling elements from touching? Please also explain to me, as I've obviously lost me bearings, why a google search yields results such as; "Ball Cage Effect The early forms of ball bearings were full-ball types without ball cages. Friction between balls caused loud noise, made high-speed rotation impossible and shortened the service life. Twenty years later, a Caged Ball design was developed for ball bearings. The new design enabled high-speed rotation at a low noise level, and extended the service life despite the reduced number of balls used. It marked a major development in the history of ball bearings. Similarly, the quality of needle bearings was significantly improved by the caged needle structure. With cage-less, full-ball types of ball bearings, balls make metallic contact with one another and produce loud noise. In addition, they rotate in opposite directions, causing the sliding contact between two adjacent balls to occur at a speed twice the ball-spinning rate. It results in severe wear and shortens the service life. In addition, without a cage, balls make point contact to increase bearing stress, thus facilitating breakage of the oil film. In contrast, each caged ball contacts the cage over a wide area. Therefore, the oil film does not break, the noise level is low and balls can rotate at a high speed, resulting in a long service life." (google "site:tech.thk.com Caged Ball SHS") Looks to me like they're advertising their design feature. I left all my bearing catalogs behind when I retired, but I know for sure that a bearing's load capacity is increased when the number of balls increases. For ordinary industrial ball bearings, the type with the cage is called a Conrad bearing; it's the basic type. *The type that crams an extra ball or two into the groove is called a slot-fill bearing, or full complement bearing. *Its radial load capacity is definitely higher, due to the higher ball count. *(Its axial load capacity is far lower, due to the groove.) It may be that caged ball bearings are better for high speeds, but that has nothing to do with bicycle applications. *With the cycling penchant for light weight, we're more concerned with getting sufficient load capacity out of the smallest, lightest assembly. *That calls for a full complement of bearing balls. The SKF site is good for browsing and learning. *Seehttp://www.skf.com/group/products/bearings-units-housings/ball-bearin... for example. - Frank Krygowski without the spacer the balls are forced against each other and ovalise. What forces them against each other? I'm not submitting an argument for courtroom entertainment, I have not the words. * They just do. Why would it force the balls against each other, but somehow not force the balls against the spacer? I've seen more bearings wrecked by a spacer breaking up inside than all other causes put together, which doesn't say much for the lifespan enhancing properties of the cage. I've seen more monkeys. *Good cages installed correctly with good balls last. * * * * The bearing has a shorter lifespan whatever speed it turns unless there is a constant oil feed, in which case it might not matter with a low speed application and a saving can be made on bearing size, which is useful when loads are 10 tonnes and bearing speed is below 10rev/min. When bicycles were oiled before riding the use of unspaced balls was acceptable but when laziness and Brandtian thoughts of putting money into the pockets of the oil companies became more prevelant, a belief was born that bicycle bearings could work without routine attention to lubrication. I questioned the notion that bicycles don't need oiling in 1983. *It seemed that bicycle shops were encouraging laziness and with further experience I found that bearings generally failed within two years, unless the bicycle was annually serviced. *Clever eh? When a bearing heavily loaded and run at low speed as on a bicycle it becomes even more important that when grease is used it is sufficiently fluid at the operating temperature that the balls are continually wetted. *There is also some pumping of a correctly specified grease which pushes the debris away from the balls and track and brings in clean lubricant. *I have found calcium grease with extra oil to be most suitable for the wheel and crank bearings. * MoS2 can also be used to help the load capacity and extend bearing life almost indefinitely as long as routine checks are made that the bearing is still wet and there is no stiffness or grittiness when examination is made with a stethescope. The only way MoS2 can extend the life of the bearing is by limiting the effects of wear. It reduces friction - but if that allows the balls to skid instead of roll, it'll make things worse, not better. Have you been drinking again? It's main benefit is in sliding contacts, where friction reduction has the greatest benefit. Once there's any sliding going on in a roller bearing, you are already into damage limitation. There is always sliding, unless the bearing is getting torn apart, which is what happens when your banana munching mates run bearings without a lubricant. I think you are having trouble understanding the meaning of "high speed" in relation to bearings. You also beleive in Daddy Christmas and the tooth fairy. Cages can have their uses in bearings that are sufficiently high speed that bunching of the balls would have severe effects on the balance. That is certainly not the case in anything on a bicycle. I've seen the effect of running a bicycle wheel bearing in a standard "cycle" grease with loose balls. *At the upper riding speeds the grease cavitates and the balls roll on a single axis, without spin. The tracks as well as the balls are not adequately lubricated. * The balls will wear taking them out of sphericity and the tracks will fail from fatigue. *If left long enough without adequate lubrication, ome balls may crack in two and get caught up with the cage so churning that up. The cage stops the cavitation of grease and the balls, as long as they are spherical, will spin so providing adequate lubrication above 12mph (chosen from the air). My regular speeds were up to around 40mph and less frequently 68mph. I trashed wheel bearings regularly for a few years, more than my mates probably because I liked those long downhill runs. *I gave up on their (and shop) recommendations as my demands were obviously greater than the regular racer. *I sought out speed. * A ball only fill with a slack grease did not withstand my use, the wheel bearings had to be either regularly oiled, when ball only, or caged with a slack grease. A well designed retainer (such as Campagnolo's #2101 whose Yes, the Campag' retainers are good. patents have expired now; analogs available cheaply from Sugino,Tange etc) holds a full count of balls and performs as well as loose bearings with quicker assembly. No downside at all. It performs better as it prevents grease cavitation. Most Campag' bearings had oil holes, the top models were at the hub centre and used for racing whereby it was simpler to prepare the bike for the race. Many inexpensive designs are just barely functional. We need to distinguish between significant factors (number of load points, bearing quality, cup and cone material, There's not a lot in it as long as there is no swarf in the bearing and a lubricant that is up to the job. My budget Sachs and Joytech hubs are fine, because I cleaned them out of swarf and used my mix of calcium grease and 3in1 and Weldtite oil. concentricity, hardness and finish etc) and minor factors such as whether a retainer is supplied in the set. I'd suspect some budget bike having poor bearings but not any stock replacement hubs. Confounding all that, Murphy's Law shows us that your average guy installs retainers backwards about half the time, a problem with no obvious solution. two sugars in a cuppa can help the morning staff. Seems to me that an oiling port in the middle of a hub or on thye right side of a bottom bracket would require a LOT of oil before the oil reached the bearings on either side. I do not think that a few drops of oil in either location would do much good at all. How much oild did it take anyway? Cheers |
#87
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MTB cone type wheel bearings.
On Sat, 20 Apr 2013 23:06:14 +0300, davethedave
wrote: On Thu, 18 Apr 2013 15:52:36 -0700, Dan O wrote: Well, if the cage itself is ~static relative to the balls' rotation, maybe it's less sliding force overall than two rolling balls rubbing against each other (?) That said, I prefer the idea of loose balls. Me too. I can't stand those lycra shorts. The movement in an enclosed space causes much more friction. Use grease :-) -- Cheers, John B. |
#88
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MTB cone type wheel bearings.
"Sir Ridesalot" wrote in message ... On Saturday, April 20, 2013 7:17:30 PM UTC-4, thirty-six wrote: On Apr 20, 4:41 pm, AMuzi wrote: On 4/20/2013 10:12 AM, thirty-six wrote: On Apr 20, 1:54 am, Phil W Lee wrote: thirty-six considered Fri, 19 Apr 2013 03:12:00 -0700 (PDT) the perfect time to write: On Apr 19, 4:07 am, Frank Krygowski wrote: On Apr 18, 8:11 pm, James wrote: On 19/04/13 08:38, Phil W Lee wrote: considered Thu, 18 Apr 2013 08:11:06 +1000 the perfect time to write: The quote is not clear because it does not define what the increase is with respect to. I have read other papers that say cageless bearings run hotter than caged bearings - thus more friction losses in the cageless variety. Unless you can explain how adding multiple points of sliding contact can reduce friction over a design with only rolling contact, that falls well short of sensible. What is a design with only rolling contact? If you mean a cage less rolling bearing (ball or roller), then please explain how sliding contact is avoided when there is no cage to keep the rolling elements from touching? Please also explain to me, as I've obviously lost me bearings, why a google search yields results such as; "Ball Cage Effect The early forms of ball bearings were full-ball types without ball cages. Friction between balls caused loud noise, made high-speed rotation impossible and shortened the service life. Twenty years later, a Caged Ball design was developed for ball bearings. The new design enabled high-speed rotation at a low noise level, and extended the service life despite the reduced number of balls used. It marked a major development in the history of ball bearings. Similarly, the quality of needle bearings was significantly improved by the caged needle structure. With cage-less, full-ball types of ball bearings, balls make metallic contact with one another and produce loud noise. In addition, they rotate in opposite directions, causing the sliding contact between two adjacent balls to occur at a speed twice the ball-spinning rate. It results in severe wear and shortens the service life. In addition, without a cage, balls make point contact to increase bearing stress, thus facilitating breakage of the oil film. In contrast, each caged ball contacts the cage over a wide area. Therefore, the oil film does not break, the noise level is low and balls can rotate at a high speed, resulting in a long service life." (google "site:tech.thk.com Caged Ball SHS") Looks to me like they're advertising their design feature. I left all my bearing catalogs behind when I retired, but I know for sure that a bearing's load capacity is increased when the number of balls increases. For ordinary industrial ball bearings, the type with the cage is called a Conrad bearing; it's the basic type. The type that crams an extra ball or two into the groove is called a slot-fill bearing, or full complement bearing. Its radial load capacity is definitely higher, due to the higher ball count. (Its axial load capacity is far lower, due to the groove.) It may be that caged ball bearings are better for high speeds, but that has nothing to do with bicycle applications. With the cycling penchant for light weight, we're more concerned with getting sufficient load capacity out of the smallest, lightest assembly. That calls for a full complement of bearing balls. The SKF site is good for browsing and learning. Seehttp://www.skf.com/group/products/bearings-units-housings/ball-bearin... for example. - Frank Krygowski without the spacer the balls are forced against each other and ovalise. What forces them against each other? I'm not submitting an argument for courtroom entertainment, I have not the words. They just do. Why would it force the balls against each other, but somehow not force the balls against the spacer? I've seen more bearings wrecked by a spacer breaking up inside than all other causes put together, which doesn't say much for the lifespan enhancing properties of the cage. I've seen more monkeys. Good cages installed correctly with good balls last. The bearing has a shorter lifespan whatever speed it turns unless there is a constant oil feed, in which case it might not matter with a low speed application and a saving can be made on bearing size, which is useful when loads are 10 tonnes and bearing speed is below 10rev/min. When bicycles were oiled before riding the use of unspaced balls was acceptable but when laziness and Brandtian thoughts of putting money into the pockets of the oil companies became more prevelant, a belief was born that bicycle bearings could work without routine attention to lubrication. I questioned the notion that bicycles don't need oiling in 1983. It seemed that bicycle shops were encouraging laziness and with further experience I found that bearings generally failed within two years, unless the bicycle was annually serviced. Clever eh? When a bearing heavily loaded and run at low speed as on a bicycle it becomes even more important that when grease is used it is sufficiently fluid at the operating temperature that the balls are continually wetted. There is also some pumping of a correctly specified grease which pushes the debris away from the balls and track and brings in clean lubricant. I have found calcium grease with extra oil to be most suitable for the wheel and crank bearings. MoS2 can also be used to help the load capacity and extend bearing life almost indefinitely as long as routine checks are made that the bearing is still wet and there is no stiffness or grittiness when examination is made with a stethescope. The only way MoS2 can extend the life of the bearing is by limiting the effects of wear. It reduces friction - but if that allows the balls to skid instead of roll, it'll make things worse, not better. Have you been drinking again? It's main benefit is in sliding contacts, where friction reduction has the greatest benefit. Once there's any sliding going on in a roller bearing, you are already into damage limitation. There is always sliding, unless the bearing is getting torn apart, which is what happens when your banana munching mates run bearings without a lubricant. I think you are having trouble understanding the meaning of "high speed" in relation to bearings. You also beleive in Daddy Christmas and the tooth fairy. Cages can have their uses in bearings that are sufficiently high speed that bunching of the balls would have severe effects on the balance. That is certainly not the case in anything on a bicycle. I've seen the effect of running a bicycle wheel bearing in a standard "cycle" grease with loose balls. At the upper riding speeds the grease cavitates and the balls roll on a single axis, without spin. The tracks as well as the balls are not adequately lubricated. The balls will wear taking them out of sphericity and the tracks will fail from fatigue. If left long enough without adequate lubrication, ome balls may crack in two and get caught up with the cage so churning that up. The cage stops the cavitation of grease and the balls, as long as they are spherical, will spin so providing adequate lubrication above 12mph (chosen from the air). My regular speeds were up to around 40mph and less frequently 68mph. I trashed wheel bearings regularly for a few years, more than my mates probably because I liked those long downhill runs. I gave up on their (and shop) recommendations as my demands were obviously greater than the regular racer. I sought out speed. A ball only fill with a slack grease did not withstand my use, the wheel bearings had to be either regularly oiled, when ball only, or caged with a slack grease. A well designed retainer (such as Campagnolo's #2101 whose Yes, the Campag' retainers are good. patents have expired now; analogs available cheaply from Sugino,Tange etc) holds a full count of balls and performs as well as loose bearings with quicker assembly. No downside at all. It performs better as it prevents grease cavitation. Most Campag' bearings had oil holes, the top models were at the hub centre and used for racing whereby it was simpler to prepare the bike for the race. Many inexpensive designs are just barely functional. We need to distinguish between significant factors (number of load points, bearing quality, cup and cone material, There's not a lot in it as long as there is no swarf in the bearing and a lubricant that is up to the job. My budget Sachs and Joytech hubs are fine, because I cleaned them out of swarf and used my mix of calcium grease and 3in1 and Weldtite oil. concentricity, hardness and finish etc) and minor factors such as whether a retainer is supplied in the set. I'd suspect some budget bike having poor bearings but not any stock replacement hubs. Confounding all that, Murphy's Law shows us that your average guy installs retainers backwards about half the time, a problem with no obvious solution. two sugars in a cuppa can help the morning staff. Seems to me that an oiling port in the middle of a hub or on thye right side of a bottom bracket would require a LOT of oil before the oil reached the bearings on either side. I do not think that a few drops of oil in either location would do much good at all. How much oild did it take anyway? Can't be anywhere near as bad as a Sturmey-Archer 3-sp hub - the oil runs out the sprocket carrier bearing long before it gets anywhere near the spindle cones. |
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MTB cone type wheel bearings.
On Apr 21, 6:45*am, Sir Ridesalot wrote:
On Saturday, April 20, 2013 7:17:30 PM UTC-4, thirty-six wrote: On Apr 20, 4:41*pm, AMuzi wrote: time, a problem with no obvious solution. two sugars in a cuppa can help the morning staff. Seems to me that an oiling port in the middle of a hub or on thye right side of a bottom bracket would require a LOT of oil before the oil reached the bearings on either side. I do not think that a few drops of oil in either location would do much good at all. How much oild did it take anyway? Just enough to slacken the calcium grease already installed . Certainly less than a teaspoon for the initial fill and usually only a few drops every 6 months after. It's as well to check the grease fluidity every month of riding and decide whether the grease is dragging. Calcium grease is very tenacious stuff, has long chains or summat (I've forgotton all the technical wordies) and stiffens considerably as the oils evaporate to create obvious drag in the bearing well before it becomes substandard at lubrication. For a cycle bearing it seems ideal. The crank bearing may be checked simply by turning the crank with one finger near to the bearing Depending on actually how frequent I have been at riding, oiling, the weather, if i'd left my bike next to the radiator, bl;ah de blah, this may be a couple of drops a side every 3 or 4 months or ten if I'd left it a couple of years or so. It's simple enough to lean the bike according to which precise bearing one wishes to oil. With oil holes on the hub dustcaps, it is as well to use them. With the rear wheel i just oil from the left, leaning the bike to the right the whole time, letting the oil run through along the hubshell. This also creates a reservoir of oil in the hubshell making for longer times between oiling. :-) The key to this simple seemingly infrequent (compared to oiling alone) attention working so well is the installed calcium grease. If the wheel or cranks do not spin with a light touch when I go to leave the house, it's time for the oil can. I put in just enough so that the bearings are free. It does not matter if there is a little drag from the grease, it's not enough to notice when riding but it easily noticable with a wheel free of the ground in that it quickly comes to a stop. Same when backspinning the cranks. IIRC there was a recommendation that the cranks should freely turn backwards three times from a regular speed on a freewheel machine and the wheels should turn 20 times 9forwards on back wheel). My crank bearing oil port on my "criterium" bike is simply a small hole in the middle of the crank bearing liner accessed through the "aero" bottom bracket shell. I just lift the bike onto the garden wall and lean it over and give it a short squirt to one side and keep turning for a couple of minutes turning the bike round to lean the other way as the grease loosens it's hold. I do it by feel, the other side may loosen up just through the excess of oil for the first side. What I have found is that an excess of oil may be squirted in and as long as the bike is righted as soon as the grease starts to slacken, it will not take in the excess oil and flood out of the ends. |
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MTB cone type wheel bearings.
On 19/04/13 13:50, David Scheidt wrote:
Frank wrote: :On Apr 18, 8:11 pm, wrote: : On 19/04/13 08:38, Phil W Lee wrote: : : considered Thu, 18 Apr 2013 08:11:06 : +1000 the perfect time to write: : The quote is not clear because it does not define what the increase is : with respect to. I have read other papers that say cageless bearings : run hotter than caged bearings - thus more friction losses in the : cageless variety. : : Unless you can explain how adding multiple points of sliding contact : can reduce friction over a design with only rolling contact, that : falls well short of sensible. : : What is a design with only rolling contact? If you mean a cage less : rolling bearing (ball or roller), then please explain how sliding : contact is avoided when there is no cage to keep the rolling elements : from touching? : : Please also explain to me, as I've obviously lost me bearings, why a : google search yields results such as; : : "Ball Cage Effect : The early forms of ball bearings were full-ball types without ball : cages. Friction between balls caused loud : noise, made high-speed rotation impossible and shortened the service : life. Twenty years later, a Caged Ball : design was developed for ball bearings. The new design enabled : high-speed rotation at a low noise level, : and extended the service life despite the reduced number of balls used. : It marked a major development in : the history of ball bearings. : Similarly, the quality of needle bearings was significantly improved by : the caged needle structure. : With cage-less, full-ball types of ball bearings, balls make metallic : contact with one another and : produce loud noise. In addition, they rotate in opposite directions, : causing the sliding contact between two : adjacent balls to occur at a speed twice the ball-spinning rate. It : results in severe wear and shortens the : service life. : In addition, without a cage, balls make point contact to increase : bearing stress, thus facilitating : breakage of the oil film. In contrast, each caged ball contacts the cage : over a wide area. Therefore, the oil : film does not break, the noise level is low and balls can rotate at a : high speed, resulting in a long : service life." : : (google "site:tech.thk.com Caged Ball SHS") :Looks to me like they're advertising their design feature. :I left all my bearing catalogs behind when I retired, but I know for :sure that a bearing's load capacity is increased when the number of :balls increases. For ordinary industrial ball bearings, the type with :the cage is called a Conrad bearing; it's the basic type. The type :that crams an extra ball or two into the groove is called a slot-fill :bearing, or full complement bearing. Its radial load capacity is :definitely higher, due to the higher ball count. (Its axial load :capacity is far lower, due to the groove.) Conrad and slot fill bearings are relevant to bearings designed to carry a purely radial load. Remember, of course, that a cup and cone bicycle bearing is an angular contact bearing, which can carry radial and axial loads in different proportion by varying the angles of the races. Importantly, they can be made as a full complement bearing without needing the slot for assembly, since they come apart axially. The Conrad bearing solved James's objection that without a cage, the balls will move, which does lead to bearing failure. But with a full complement of balls, you don't need a cage to maintain spacing, since there's no extra space to dispalce into. The cage is really just for easy of assembly (and maybe stocking spares). It's often used to reduce the number of balls in the bearing, but it needn't be. My objection was not only that the balls can move and not be evenly spaced, but that they press against one another without a cage, and the relative motion between the rubbing surfaces is in opposing directions. The pressure and speed of relative motion is greater than that seen when there is a cage to keep the balls separated. It has been noted that full compliment bearings run hotter, and need better lubrication flow (than a caged bearing) to maintain a lubrication film between the balls. I.e. there is more friction and wear. The type of lubrication required for longevity is not so easy to achieve in a bicycle hub or BB. -- JS. |
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